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Oil Pressure Sender Alternative

10K views 26 replies 9 participants last post by  alfaparticle  
#1 ·
I’ve had poor luck with oil pressure senders. I had an OEM replacement type fail, and I couldn’t make it work with the hole drilled in it. I’ve had two Bosch senders fail also. The last one survived for about two months. This is all within just under 5 years and about 25000 miles.

I recently installed a slightly different sender from what I’ve read about on the site. It appears to be an unbranded version of a VDO sender. It was sold on Amazon by Mover Parts. The case style is the same as VDO and a couple other non branded versions online. It is a 0-100 psi 240-33 ohm sender. It is a two terminal unit. WK terminal wires to the gauge and the G terminal to ground.

I sketched up what I noted today from cold start through a long, hot drive. The gauge error is advertised as 5% of full scale.
 

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#2 ·
Does the 164 use the same sender as the GTV6 (and perhaps the Milano)? I got a sender from NAPA a few years ago for our GTV6 (after the old one would give wonky readings and nearly gave me a heart attack when the gauge would drop while driving on the highway). So far so good... (I did have to order it and wait a week for delivery.)
 
#3 ·
#4 ·
Hmm, good work. If one of my Bosch ones fail, I could look at this one.

BTW, I need your address, John, so send an email or call and leave a message. Finally got back from Cape Cod. Had a pretty good time there, the whale watch was superb, surrounded by whales feeding everywhere. However, still suffering from allergies picked up in Maryland when we first visited friends there before CT. Don't think I'll come back here in the spring again, lol.

cheers,
 
#10 ·
It would appear that just about any 240-33 ohm sender would be fine, as long as the threads were compatible. However, due to the mismatch between the sender and dash gauge, if you want accurate readings you need to use the resistor.
 
#7 · (Edited)
"BTW, I need your address, John, so send an email or call and leave a message"

Or, just PM. That works fine, shows up here on the BB and our email.

While it is true that the pressure reading comparison to the actual is top priority, the values shown for the recorded car gauge readings are pretty close to to what I get in my two 164s with the Bosch/Sunpro senders, and reasonable it seem, not quite as high though as I see. I see about 50-55 psi at hot 3000 rpm at cruise, and about the same as shown at hot idle, ~25 psi as confirmed b y a mechanical gauge at those rpms.

Otherwise, on our trip so far, saw one Giulia and one Stelvio in Provincetown on Cape Cod, and three Masers, and one Tesla Model 3, plus a slew of Model S's.
 
#8 ·
I have two Milano cars and the oil pressure reads high in one car and low in the other car. I have changed oil pressure sensors and believe that the sensors are not accurate. There is a low oil pressure light and that is a good warning for no oil pressure. The older Alfas used a mechanical gauge and that is more accurate than the electronic gauges in my opinion.
 
#11 ·
These senders are not very accurate but they don't need to be accurate. You just want to know if the pressure deviates significantly from normal. Install a new sensor that you think will be reliable and mark the gauge for the normal pressure range when the engine is hot. Only worry about it if it indicates outside of the marked range.
 
#12 ·
I was going to buy a 164 years ago, but among other things the oil pressure gauge was obviously not indicating correctly and the response was "that's just a gauge error, everything is fine." Right. That alone would have stopped the sale in my eyes. If not substantially correct, you might as well have just an idiot light.
 
#13 ·

I find this interesting. ciao, chris
 
#14 ·
and.....

 
#15 ·
I have a spider oil pressure gauge in my GTV6 that indicates fuel pressure. It uses a generic sensor and a home made amplifier circuit. The numbers on the oil pressure gauge are meaningless but I will know if I have a fuel pressure problem if it indicates outside of the normal range. This is a lot more useful than a low pressure warning light.

I designed and built circuits for GPRocket to interface different senders to different gauges. They have zero and range adjustment so that they will read correctly at two points but the senders have different slopes and the gauges have linearity errors. The senders also have hysteresis which means that the same pressure will indicate differently depending upon whether the pressure is rising or falling.
 
#16 ·
If I could go back in time, post 1 would just say...

I used this different pressure sender. It just needs a ground wire from the g terminal. Otherwise it installs and reacts like the Bosch sender. Adjust with a resistor as you see fit.
 
#18 ·
come on John, you know us... ask the time and we tell you how to build the clock. You been around long enuff... ciao, chris
 
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#21 ·
since you mentioned it Tom....


ciao, chris
 
#25 ·
I got so frustrated with oil pressure senders once, I took the sender out and replaced it with a bolt and washer. It never failed!