Difficulties in building a 1650
I am building a "1650" engine. What's that you ask? Well, it is a 1600 crank + 1750 pistons, which produces around 1650cc of displacement. Why am I doing that? Well, right now, I'm wondering too! Read on...
I used a 1600cc head, and a 1750 head gasket, as the bores are now 1750 sized (80 mm - I had my machine shop bore out my 1600cc liners). I had a little trouble re-assembling it, as the piston-head clearance wasn't sufficient (my machinist advised .040" minimum). I had to chamfer the edges of the combustion chambers where they meet the head-block surface on the underside of the head. The interference was greater at the rears of cyl #1 & 2, and at the fronts of #3 & 4, since Alfa heads have the combustion chambers at wider centers than the cylinders (weird, I know).
Anyhow, when I got it back together, I was a bit worried about having too high a compression ratio - after, all, the 1750 pistons are 5.2% greater in area, so they will displace a proportionately greater volume. However, when I measured the compression, all four cylinders were way too LOW. Like 50psi. Upon looking at my old 1600 pistons, I see they have a fairly high dome, while the 1750's have a shallow dome.
I know, low compression could be caused by a variety of things. However, I doubt all 4 cylinders would be equally low if the problem was a leak in the new headgasket, or an improperly ground valve seat, or ...
So, it would seem that going with a 1750 head would be the simplest solution. Anyone have one laying around? Would like to get the cam caps, but could use the valves (and of course cams) from my existing 1600 head.
Thanks
Jay Mackro
San Juan Capistrano, CA