I can't say that I agree with everything in post 8. The tool makes it faster and easier to get the set-up ready for the next steps. Like Jim said, use the tool and set the closed and full open screws correctly. It takes less than 5 minutes start to finish. Then set the short rod so that the throttles close at the same moment the relay crank hits the stop. Then, go forward to getting the screw under the TA set, the long rod, the fuel shut off solenoid, the cold start solenoid, etc. adjusted. I will snap some images and post them. It's a 3 dimensional tool. I would think that a proper 3D scan would be needed. Someone send me PM to remind me, if I forget.
I hear ya. Just trying to play devil's advocate based on what I was told by Wes. What if the tool itself isn't accurate to begin with? How do you verify the tool itself is accurate? Then all those steps are tied to a point in space that isn't anchored to the ideal base setting and thus you get a shift.
What if some of the steps from the factory manuals are not accurate? How do you verify that? What about variations from vehicle to vehicle on manufacturing tolerances?
I think Wes found out all of those things over the years based on dyno testing and flow testing different set-ups.
Don't get me wrong, I used the factory tool as well. Very easy but I think the take away is the tool gets you close or close enough but probably not dead-nuts accurate. All assuming everything else is at factory settings, which many times isn't the case.
Also, cam timing/profile and valve lash can affect things as well.
What you mentioned about throttle and relay crank closing at the same time, Wes said that was extremely important and to listen for a dull clunk sound (which demonstrates both closed simultaneously). A higher pitched "clink" indicates that one is closing before the other and thus not set correctly. He said "believe it or not, it makes a difference."
Some info on the forum state that a small feeler gauge should be able to slip through the butterflies but Wes said the butterflies should be completely closed at idle.
I felt like I was talking to Yoda.