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I put an all metal saab 9000 heater core in mine a few years back, they are full aluminum and you will never have to do this job again, the bad thing is they are 300$ but last time mine went i had to do a head gasket job so
its a good investment from my point of view
 

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some where in the late 90's the switched to this design, i have even gottem them used from saab junkyards for a little over a 100$. the oldest one i have is almost 10 years old,

eEuroparts - Heater Core - # 5046362
 
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