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Sounds like the sliding spline joint was not reassembled properly. The are supposed to be in line.
There are lots of sources of driveline noises and vibrations, which I know have been covered in depth on the BB here if you search. Suspects: U-joints, alignment, balance, straightness, center bearing and rubber carrier, trans output shaft "ball" and matching bushing, diff condition, exhaust condition and mounting, trans mount, engine mounts, ad nauseum.
Andrew
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