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Reaction Trunion Bushing Replacement
I just removed the bushings. Not easy.
1. Drill a bunch of holes through the bushing rubber.
2. Use a puller to rip the outer busing and casting from the trunion.
3. Torch away the rubber.
4. For the trunion, use a grinder or hack saw to cut a groove along the length of the bushing. If you are replacing the bushing with a stock unit, you don't have to be too careful about cutting into the trunion. It's quite a bit harder than the bushing metal.
5. Wail away with a hammer and chisel and the bushing comes off.
6. Removing the outer bushing sleeve from the casting is a little tougher. The casting has a lip that precludes one from pressing against the outer metal sleeve.
7. Using a hacksaw blade cut two grooves about 1/4 inch apart through the bushing sleeve. Get as close as you can to the casting lip. Be patient. Then take a small chisel and peel back the metal between the two grooves. Turn the casting around and once again wail away with a hammer and chisel. The bushing slides right out.
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