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  #46 (permalink)  
Old 04-15-2008, 05:59 PM
yvesmontreal yvesmontreal is offline
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Originally Posted by gadwhite View Post
I keep hoping for something simple, but it looks like I have to pull the trans anyway, just to figure out what is going on. On hand for the job; I so far have a new throwout bearing, a new pilot bushing, a new flex line and slave cyl. and have ordered , a new master cyl. new front and rear trans seals . I didn't think I needed the clutch and pressure plate because the car pulls well, but once I get it out I will see. I want to stop short of cracking the case, even though I have had bad 2nd gear synchros. If anyone else has any ideas please keep them coming.
I had a gearbox done two years ago, and between parts and labor (I took it out and apart myself) and it cost $1000. Would have been more if I hadn't had a good 2nd gear from another gearbox.

If you can live with the dead synchro... do.

And if you can't get original Alfa synchro rings and shift sleeves. There are inferior parts in the market. My previous gearbox overhaul lasted 100 miles. The moly coating flaked off.
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  #47 (permalink)  
Old 04-15-2008, 06:26 PM
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vf31rhill vf31rhill is offline
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"She got about a block or so away before we who stayed behind heard the very distinct sound of the engine winding up to redline, a shift, then winding up again."

Priceless! Sounds like she may be a chip off the old block. Can she repair the Alfa also?
Robert
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  #48 (permalink)  
Old 04-15-2008, 08:51 PM
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Tifosi Tifosi is offline
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Just for giggles, try resetting the adjustable rod to 136-138mm (ie: two or three turns longer) and see what that does for you.

If it brings it, you may have a worn throwout fork at either the spot where it pivots on the ball, the finger tips that ride the throwout bearing or both. Alternatively, the slave cylinder may not be correctly mounted in regard to where the circlips are.

Lengthening that rod a bit will give a telltail on any of those three. (providing of course you've completely and properly bled the system)
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'84 manufacture - '85 MY Spider Graduate
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  #49 (permalink)  
Old 04-15-2008, 09:48 PM
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gadwhite gadwhite is offline
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Will try

Ok will give this a shot tomorrow. Thanks for the tip.
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  #50 (permalink)  
Old 04-16-2008, 04:18 PM
yvesmontreal yvesmontreal is offline
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Quote:
Originally Posted by Tifosi View Post
Just for giggles, try resetting the adjustable rod to 136-138mm (ie: two or three turns longer) and see what that does for you.

If it brings it, you may have a worn throwout fork at either the spot where it pivots on the ball, the finger tips that ride the throwout bearing or both. Alternatively, the slave cylinder may not be correctly mounted in regard to where the circlips are.

Lengthening that rod a bit will give a telltail on any of those three. (providing of course you've completely and properly bled the system)
... and that could explain why the PO had the rod extended to the point where it bottomed out and bent.
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  #51 (permalink)  
Old 04-16-2008, 08:26 PM
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gadwhite gadwhite is offline
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New Master

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Originally Posted by yvesmontreal View Post
... and that could explain why the PO had the rod extended to the point where it bottomed out and bent.
Today I received my New Master Cyl. So this old one is going, and I'll try a quick test with the new before pulling the trans.
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  #52 (permalink)  
Old 04-25-2008, 09:13 PM
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gadwhite gadwhite is offline
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Time to pull trans

Well I definitely have a problem. No luck with new master cyl, but At least I got the pivot arm replaced. Im going to pull the trans and take a look at the throwout bearing and pressure plat etc. Got new master, slave and fex line for the hydralics, and new throwout bearing pilot bushing, and trans seals, also while Im at it I'll replace the gubi, driveshaft bearing and u joint. Im going to wait until I pull the trans to see if I need to do the pressure plate. If i Do I'll do a clutch job. I'll started a new thread in transmissions (Click here) I plan on taking lots of pictures. Wish me luck!
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was 2005 Honda Element ,

Last edited by gadwhite; 04-26-2008 at 07:40 PM.
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