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Old 11-01-2009, 02:31 PM
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Gas in the air intake box

What a wonderful weekend it was....sunshine, mid 70's, absolutely perfect to take the Spider out. On the way home, she started running a little rough, sputtering on acceleration....but not a problem to rev here once going, so I did not feel it was fuel starvation...some backfiring too...too much fuel? I came home, and opened the hood. Noticed fuel had dripped on top of the fuel filter, it had come from the little drain holes in bottom of the air intake. Took the cover off, not a whole lot of fuel in there, but I could feel the carb intakes being wet, at least the one I checked.....not sure if this is related to poor performance......any idea what this could be? Does this sound like a carb rebuild to you?
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Old 11-01-2009, 03:58 PM
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Reminicent of a stuck/sunk float, fouled float needle seat, or overpressure from the fuel pump, but I'd wait for others more familiar with them carbs to offer more betterer ideas.
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Old 11-01-2009, 05:36 PM
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How wet? My Webers have always had a thin film of gas in the intakes. I have to open the throttle to start a hot motor. Otherwise it has no noticable effect on performance.
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Old 11-04-2009, 07:36 AM
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Quote:
Originally Posted by alfaparticle View Post
How wet? My Webers have always had a thin film of gas in the intakes. I have to open the throttle to start a hot motor. Otherwise it has no noticable effect on performance.
thanks for the comments guys. How wet? Wet enough for gas to actually drip out of the drain holes in the air box.....
anyone else suggestions?
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Old 11-04-2009, 08:16 AM
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If the float in one of the carbs sticks or is misadjusted, or if the fuel pressure is too high (3-4 psi is all that the needle can handle), the carb will overflow. The carb vent/overflow is into the air box - its that big hole at the top of the carb.

Take the fuel cover off - the round cap with thumbscrew - and measure the fuel level (procedure in the book).

Robert
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Old 11-04-2009, 08:27 AM
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My Weber airbox always has some residual fuel in it; isn't there normally a "standoff" cloud of air/fuel floating outboard of the throats, some of which will deposit inside the box?

Andrew
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Old 11-04-2009, 08:46 AM
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I'll open it up and check it out....got Dellorto's on her BTW. The fact that she's not running right AND I see fuel dripping tells me something's not quite right
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Old 11-04-2009, 09:58 PM
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My setup is a little different with fuel injected individual throttle body's but I had the same symptoms with gas in the airbox and poor running when my fuel pressure regulator was crapping out.
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Old 11-08-2009, 12:20 PM
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Thanks for all the suggestions so far!! The fuel pump is an electric, Facet I believe, low pressure pump for carbs that I've had for years, so I don't think all of a sudden it developed more pressure. I don't have a pressure regulator installed, but I have one laying around that I could try. As I don't think this is the issue, I dug into the carbs. i noticed that I forgot to connect the choke cable lat time I installed them but that should not cause the issue, I would think....don't need the choke anyways.
I took to tops of the carbs off, and the floats look fine, no leaks. With my rudimentary testing methods of simply blowing air through the fuel line and lifting the floats, I seem to have established that they work as intended. Next thing I noticed is that the was a lot more fuel in the bowls of the front carb, closest to the fuel filter. See picture...it's hard to see but I gues the level in the front carb was probably close to 0.5" higher....I looked at the floats again to see if one closed the valve sooner when lifting the float, but without any proper testing techniques, I could not see a difference. The both look very similar too.
Anyone have an idea how/what to test next? BTW, these are Dellorto carbs
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Currently:
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'91 164L (my son's)

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Last edited by Peter; 11-08-2009 at 12:23 PM.
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Old 11-08-2009, 01:01 PM
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Quote:
What a wonderful weekend it was....sunshine, mid 70's, absolutely perfect to take the Spider out. On the way home, she started running a little rough, sputtering on acceleration....but not a problem to rev here once going, so I did not feel it was fuel starvation...some backfiring too...too much fuel? I came home, and opened the hood. Noticed fuel had dripped on top of the fuel filter, it had come from the little drain holes in bottom of the air intake. Took the cover off, not a whole lot of fuel in there, but I could feel the carb intakes being wet, at least the one I checked.....not sure if this is related to poor performance......any idea what this could be? Does this sound like a carb rebuild to you?

What you describe is what a carb sounds like when it's flooding: bad float, bad float adjustment, bad needle and seat, or wrong fuel pressure are the usual culprits. The gas is coming from somewhere. One of your carbs is suspicious. Why would it have more gas in its float bowl than the other one? To find out why the first step to is make sure your carbs are adjusted properly. If you don't do this right off, you'll end up chasing your tail.

1.) measure the floats to make sure they are right. 2.) check the needle and seat for wear. There's a reason for more gas being in one float bowl than in the other. If the floats are set right and the needle and seat look ok the next thing to do is 3.) remove the float from the carb told and see if it's leaking. If it is it will likely be full of gas which, of course, would cause the float to sink lower in the bowl, thereby letting the bowl overflow, flood the carb, and put gas in the air cleaner. You'll have to take the float off because it's hard to check when it's mounted on the carb top.

But, then, if your frustration rises to insufferable levels, you can always take the carbs to Bob and let him rebuild them . . .
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Old 11-08-2009, 05:20 PM
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Sometimes a float chamber will"empty" due to a plugged air bleed. The air bleed is there to prevent a siphoning action of the carb's fuel circuits. A restricted bleed will have an effect on the mixture usually during intermediate throttle settings. Backfiring can be a symptom of a lean mixture caused by a restricted air bleed. Since you have the tops off I would use some carb spray in all accessible jets, bleeds, and other openings followed by a blast of compressed air to clean the circuits. Be prepared for splatter. I hope this helps.
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