#31 (permalink)  
Old 04-25-2009, 06:42 PM
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so far this month..6 new fords..4 fusions..1 edge..1 flex..and 3 used fords....i have a freind at a chysler/dodge dearlership( he in the finace dept.) they seldom see any customers anymore.. that dealership as of friday, last i talked to him....13 cars for the month..( the whole dealership).. and he works in a bigger city/area then we do...i am in a small town..dixon ,ca.
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  #32 (permalink)  
Old 04-25-2009, 07:02 PM
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Regarding the AFM:

Has anyone unplugged the harness from the AFM and looked inside the female plug to see if any of the contact terminals had been inadvertantly shoved back into the housing?

Having all the wires sticking out on the visible side doesn't mean they are getting contact inside.
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  #33 (permalink)  
Old 04-25-2009, 08:02 PM
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Originally Posted by bianchi1 View Post
so far this month..6 new fords..4 fusions..1 edge..1 flex..and 3 used fords....i have a freind at a chysler/dodge dearlership( he in the finace dept.) they seldom see any customers anymore.. that dealership as of friday, last i talked to him....13 cars for the month..( the whole dealership).. and he works in a bigger city/area then we do...i am in a small town..dixon ,ca.
Ah... The wee little cars are the rage. Kinda like our Spiders! Albeit the new cars get 100% better fuel mileage. I will venture a guess no one comes in to get the cool low interest hugely discounted Excursions that are stacked up out back! Sadly we walked down this path together hand in hand... And we will walk out together, the same way.. A bit poorer, but hopefully a lot wiser. Good luck in the auto business... I am in the Furniture business, and you want to see resistance to buy!!! Be Well. This too shall pass....
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  #34 (permalink)  
Old 04-25-2009, 10:03 PM
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Quote:
Originally Posted by Tifosi View Post
Regarding the AFM:

Has anyone unplugged the harness from the AFM and looked inside the female plug to see if any of the contact terminals had been inadvertantly shoved back into the housing?
I was thinking the same thing. Here's a photo esssay about that (in a different Bosch harness connector): Bosch (sensor) connector

If that ain't it & you substituted a 'known good' AFM (was the replacement taken out of a car that'd run right?), my next suggestion is to unplug the harness connectors at the computers and make sure there are no electrical faults in the harness itself. Below are the 'pin outs' of the IGN & FI harness plugs.

You can run the same tests outlined the L-jet page using a volt-ohm meter at the harness connector to make sure the harness (& all connections along the way) is in good shape. [i]NOTE: do not touch the ohm meter's probes to the computer itself - only to the disconnected harness connector.[i/]

I don't have available the expected values from the AFM. The Alfa Shop manual outlines the use of the "Official Bosch FI ECU Tester" - basically a Volt/Ohm Meter that hooks on to the ECU harness connector. A rotary switch on the tester allows one to run through a series of tests but it doesn't tell me what the expected values should be... For now the best I can suggest is to make sure there is continuity from the ECU harness connector to the AFM connector.

My next other wild guess is to make sure the TPS (Throttle Position Switch) is not faulty. Note that it is not a Throttle Position Sensor. The TPS has three outputs - idle, not idle, & wide open. The computer uses this info to decide if the engine is idling, cruising, at maximum acceleration or deceleration. During deceleration, the computer shuts off the fuel injectors until the rpm's get down to near idle speed. Thus it might be possible for a faulty or misadjusted TPS to signal the computer to (erroneously) cut off fuel. Maybe?

NOTE: ignition must be OFF before disconnecting/reconnecting ECU harness connectors.
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  #35 (permalink)  
Old 04-25-2009, 10:16 PM
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Here's what the "Official Bosch FI ECU Tester" looks like:




And a page of info about them: Bosch L-Jetronic Tester
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  #36 (permalink)  
Old 04-26-2009, 05:31 AM
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Quote:
Originally Posted by aggie06 View Post
1) if i start the car with the AFM plugged in but manual turned the potentiometer past midway and the car will run smoothly. if i let it drop past midway then it dies immediately.
The fact that the engine can run smooth would seem to eliminate a whole bunch of stuff to include fuel supply, injectors, injector trigger, cold start, AFM, ECU and the ignition system.
My thought is that by manually opening the AFM at idle, and the engine then running smooth, is simply compensating for an extremely lean mixture. Short of a massive vacuum leak, an open coolant temperature sensor signal can cause this. The sensor is located in the intake manifold between #3 & #4 injectors and has a tan colored connector. I'd check the resistance values of the sensor and the integrity of the connector. Resistance values are;
-10*C = 7k-12k ohms
+20*C = 2k-3k ohms
+80*C - 250-400 ohms
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  #37 (permalink)  
Old 04-26-2009, 08:13 AM
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WOW!

A lot of brain cells being directed at this mystery! I get my Alfa to run for three seconds before it dies as well. I'm noiding it this afternoon, then popping injectors, teeing the fuel line, etc. ... and then I have this GREAT road map you guys have provided to lead me to Happy Alfa Land!
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  #38 (permalink)  
Old 04-26-2009, 11:00 AM
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Thumbs up

A suggestion to you---Please read papajam and tifosi thoughts. You can solve a lot of problems by just manually holding the FAM flapper half open and see if it runs. Next do tifosi sugg. and then to gnhl. Good luck we're still in La La land.
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  #39 (permalink)  
Old 04-26-2009, 11:10 AM
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peter, we do not even order excursion( they don't make them any more) or expedtions.. no one wants them, but here in farm country,, lots of f 150 and 250 work trucks.
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  #40 (permalink)  
Old 04-26-2009, 11:28 AM
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One can never go wrong listening to PapaJam. Him smart guy.

Note that there are two coolant temp sensors - two wires each in a Bosch connector. One sensor is for the injection computer (sketch below #38), the other for the ignition computer (#40). (plus there is a sender for the dash gauge - single wire #41). #37 is the Thermo Time Switch and #39 is a fuel injector.

If the sensors check out OK, next step is to measure at the computer's harness connectors (remembering to NOT place an ohm meter's probes on the computer - only on the disconnected harness connector). This will make sure there isn't a fault in the wire harness or any connector along the way.

As shown in the sketch in reply 34 the ignition computer's temp sensor connects to pins 12 & 13. The injection computer's temp sensor connects to pins 13 & 5 (pin 5 is grounded at the altitude compensation device).
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  #41 (permalink)  
Old 04-26-2009, 04:44 PM
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Quote:
Originally Posted by aggie06G-pa View Post
papajam and tifosi and then to gnhl
Prolly better off ordering it as papjam, ghnl then mabe me.

papajam is the smart one, ghnl ain't a dummy either and he has pics of everything under the sun while I tend to take the shotgun approach and will generally overlook the blatantly obvious for the complicated.
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  #42 (permalink)  
Old 04-26-2009, 07:34 PM
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I'm thinking we need some photos of the car. This thread is up to 3 pages and no photos of the car...

OK, I admit to being stumped...
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  #43 (permalink)  
Old 04-26-2009, 09:27 PM
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What about the altitude compensation device. has anyone had any run ins with one that has failed?

BTW the temp sensors tested ok this evening. Tried them hot and cold.
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  #44 (permalink)  
Old 04-27-2009, 06:28 AM
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Quote:
Originally Posted by Tifosi View Post
Prolly better off ordering it as papjam, ghnl then mabe me.

papajam is the smart one, ghnl ain't a dummy either and he has pics of everything under the sun while I tend to take the shotgun approach and will generally overlook the blatantly obvious for the complicated.
I am so old you will need to give me instructions (good) on how to put pics. in the reply. I have a few in a code named Picasa. Does that help? Background info. is: I restored the '88 spider with my G-son's help and gave it to him when he graduated as an engineer from Texas A&M. He also helped me restore two alfettas and a Saab Sonett. I got him hooked on Alfas and now he enjoyes going through things to solve the mystery of their functions. He, along with me, is getting a little frustrated (but will never give up). We do appreciate the help this BB has given and think it is supper. Enough said, thanks for the BB's patience on our situation.
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  #45 (permalink)  
Old 04-27-2009, 02:07 PM
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Pix need to be saved in jpeg or jpg format (there are many other acceptable formats, but that is one of the most efficient for the forum) size of file must be smaller than 249kb (reduce size or quality of file in your art program) and no bigger than 700 pixels wide (reduce size in your art program)

Click 'new reply' and under the text box you'll see 'manage attachments'.
Click that and a sub window will pop up.
The top box is 'upload from your comupter'.
Click the 'browse' button and search around with that on your PC to find the file, click it.
Click 'upload'.
When it's uploaded, click 'close this window', tpye your text in the box, click submit, and if all is right with the world, your pic will show up as an attachment to your post.

Quote:
graduated as an engineer from Texas A&M
That's the problem right there. To an engineer, the glass is not too full or too empty, but just too big to start with (I graduated the Army as a combat engineer, does that count? hehe)
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