
10-17-2008, 11:17 PM
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No fuel delivery on my 86 project
Ok. Found: severed flywheel sensor wire. Replaced sensor. Checked out Both sensors, and they are within tolerance ohm-wise. Traced down the sending wire at the coil, and found a fuse in there... all corroded etc... fixed that gremlin. Cleaned all grounds. Checked and cleaned all fuses in the fuse box. Checked and by-passed for now the fuse for the fuel pumps. Still... When I try to start her I do not get power to the pumps. Pumps work when jumped, so the problem lies within the wiring/relays etc. I have made sure air leaks are in check, and have a good strong spark. Where is my next logical avenue? Car has a strong battery, and is ready to rumble other than fuel delivery. No inertia switch on firewall. Suggestions? As always, Thanks!!!
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Peter L. Carver, MA
Spiders, spiders everywhere...
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10-18-2008, 06:09 AM
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1. At the fuelpump relay (drive relay), check for battery voltage at terminal #30. If no voltage, repair power loss problem from battery (wire, inline fuse, etc). If battery voltage, proceed to next step.
2. Check for cranking voltage at fuelpump relay terminal #50 with the key in the start position. If no voltage, repair power loss problem from ignition switch. If voltage, proceed to next step.
3. Check for cranking voltage at fuelpump relay terminal #87 with the key in the start position. If no voltage, replace fuelpump relay. If voltage, repair power loss problem between fuelpump relay and fuelpumps.
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Jim
Series 1 Euro 1750 GTV
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10-18-2008, 07:49 AM
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Thanks Jim...
Off to the garage.... wish me luck.
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Peter L. Carver, MA
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10-18-2008, 07:55 AM
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Just a thought (keeping in mind that electricity is NOT my strong suit) - you may want to check for power (i.e. voltage) using a 12V light bulb vs a volt meter. If I understand it correctly, a voltmeter can show 12V even when there are not amps flowing to actually power on whatever device you are having problems with (i.e the fuel pumps). Thus, the voltmeter could mislead you into thinking something is OK when it ain't.
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10-18-2008, 08:10 AM
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Quote:
Originally Posted by ghnl
Just a thought (keeping in mind that electricity is NOT my strong suit) - you may want to check for power (i.e. voltage) using a 12V light bulb vs a volt meter. If I understand it correctly, a voltmeter can show 12V even when there are not amps flowing to actually power on whatever device you are having problems with (i.e the fuel pumps). Thus, the voltmeter could mislead you into thinking something is OK when it ain't.
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Good thought. Makes it a bit easier too. I can just clip a light onto the terminals of the pump. I will keep you all posted.
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Peter L. Carver, MA
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10-21-2008, 02:22 PM
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Ok! After finding all the above mentioned failures, etc... I went about the simple three step diagnosis that Papajam posted. I also was lucky enough to receive from same a wiring diagram which also helped. The power to drive relay terminal #30 had 12V. The cranking voltage on 50 and 87 were under 1 volt. Now I really did not know what was meant by cranking voltage, but I thought that the amount was severely low. I have a bunch of parts from deceased Spiders, so I scrounged up a new relay... plugged it in and she fired right up... Then of course immediately died, but at least I have a common problem. I will go through he rest of the diagnostics and see what else I can find. Amazing that I had almost all of the issues I could possibly have. BTW, if I blow into the majority of the vacuum lines on the engine while plugging the opposite end I definitely have leaks as it does not have pressure resistance. How much of a vacuum leak does it really take to get to the dreaded start then stall scenario??
Oh well... back out to the garage. Wonder what else i can find.
Thanks again to all.
Peter
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Peter L. Carver, MA
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10-21-2008, 02:33 PM
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Quote:
Originally Posted by peterlund
The cranking voltage on 50 and 87 were under 1 volt. Now I really did not know what was meant by cranking voltage,...
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Cranking voltage is system (or battery) voltage when the starter is engaged (cranking the engine) hence the term 'cranking voltage'.
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Jim
Series 1 Euro 1750 GTV
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10-21-2008, 04:42 PM
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Quote:
Originally Posted by papajam
Cranking voltage is system (or battery) voltage when the starter is engaged (cranking the engine) hence the term 'cranking voltage'.
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Ah! So less than a volt was not so good. 
OK. THAT item has been solved. Now I have a classic start then stall issue. Cleaned all Bosch connectors, have fuel in tank. Engine seems to run on the initial charge of gas from the cold start solenoid (in my opinion...). Pulled the AAV and will do the tests, but it doesnt seem that is the issue. I love the fact that I can at least start this sucker. But I will bet driving her will be more fun.
What is my next logical step? I know I have some (if not all) poor vacuum lines, but nothing that could be sucking straight air... I shoe-gooed my soft hose and that seems ok... As I asked before, can the small leaks from all the vac hoses really cause this start/stall issue??
Peter
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Peter L. Carver, MA
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10-21-2008, 04:59 PM
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test your aav. you might be surprised how that can affect the engine from running.
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1988 Alfa Romeo Graduate, 95kmi
SWMBO bought this car new and we LOVE it!
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10-22-2008, 09:56 AM
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Peter, if your Spider still won't run after you sort out the AAV, double- and triple-check the grounds. I went through this recently and was absolutely sure that the grounds were solid when I found one that had not been reconnected. There are four bundles with a total of seven ground wires on my '88, as can be seen here.
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10-22-2008, 10:59 AM
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Quote:
Originally Posted by peterlund
What is my next logical step? I know I have some (if not all) poor vacuum lines, but nothing that could be sucking straight air...
As I asked before, can the small leaks from all the vac hoses really cause this start/stall issue??
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The L-jet is very sensitive to 'false air' (air leaks in the intake &/or vacuum hose systems). The L in L-jet stands for 'luft' - German for 'air' - make sense now?
Can you confirm that the fuel pumps remain powered 'on' when the engine runs for those few seconds? When you first switch on the ignition the pumps should briefly be powered on. Then when you turn the key to 'start' they should be on. Finally, when the engine is cranking/running (ignition firing) the drive relay sees that 'tachymetric' signal and keeps the pumps powered on. (this also functions as a safety measure - should the engine stall the pumps will not continue to pump fuel)
If the drive relay is not supplying power to the pumps then it might run for a few seconds on residual fuel pressure in the system.
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10-22-2008, 03:17 PM
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Quote:
Originally Posted by ghnl
The L-jet is very sensitive to 'false air' (air leaks in the intake &/or vacuum hose systems). The L in L-jet stands for 'luft' - German for 'air' - make sense now?
Can you confirm that the fuel pumps remain powered 'on' when the engine runs for those few seconds? When you first switch on the ignition the pumps should briefly be powered on. Then when you turn the key to 'start' they should be on. Finally, when the engine is cranking/running (ignition firing) the drive relay sees that 'tachymetric' signal and keeps the pumps powered on. (this also functions as a safety measure - should the engine stall the pumps will not continue to pump fuel)
If the drive relay is not supplying power to the pumps then it might run for a few seconds on residual fuel pressure in the system.
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The pumps are on until engine stops. I think I might have found the main problem. The 4 rubber hoses that go from the plenum to the intake tubes are rather cracked, and I had my son lift up on the entire manifold to close the cracks and it did run until he let go. (6 seconds or so) . Sadly, the removal of this damn manifold requires me to have a section of my arm severed or shrunk to get to the retaining bolts. I got the front bolt out via removal of the coolant reservoir, and hopefully tomorrow with the aid of many interlocking extensions and swivels, I can get at the rear most bolt....Geesh! I am also going to order a new silicone kit as I obviously have some air leaks in the tributary vacuum lines. Anyone have good reasonable source for a complete kit? Also, does the kit include the plenum rubber lines as well??
Thanks to all.
Peter
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Peter L. Carver, MA
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10-22-2008, 03:29 PM
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Silicone hose kits from Hi-Performance Store (scroll down about 1/4 of the way).
The vacuum hose kits do not include the 4 short intake hoses. Those are also available in silicone from Hi-Performance Store (same link as above) and from the usual suppliers (in standard rubber hose I assume).
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10-22-2008, 07:51 PM
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Just for an opinion or two... Here are the pictures of my plenum hoses... I am not 100% certain they are leaking yet, but I will change them out to be certain. I ordered a new set from Rayce, and a silicone set for the rest of the vacuum lines from Hi-Performance. BTW If anyone has tips on the intake manifold removal technique I am all ears!
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Peter L. Carver, MA
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10-22-2008, 08:02 PM
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Quote:
Originally Posted by peterlund
Just for an opinion or two... Here are the pictures of my plenum hoses... I am not 100% certain they are leaking...
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Hard to know for certain from the photos but I think your prior observation - "I had my son lift up on the entire manifold to close the cracks and it did run until he let go." - would tend to condemn the intake hoses.
Quote:
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BTW If anyone has tips on the intake manifold removal technique...
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I suspect you'll find that Alfas were likely assembled by Italian midgets with long but very strong fingers...
Quote:
I guess that is better than all thumbs.
Anyway, drain coolant first.
If the motor mounts are of unknown condition consider adding them to your list of things to do while the plenum is off. The right side motor mount is a bear to access with everything in place.
Last edited by ghnl; 10-22-2008 at 08:05 PM.
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