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Old 07-21-2008, 11:35 PM
sgtpeper sgtpeper is offline
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Is switching to an electric fan worth it?

I saw this on Centerline - is it worth doing? Centerline Products: FT645 12-Inch Electric Cooling Fan Kit

My current fan has a blade thats missing a small chunk, thought I'd replace the blade, but if there are cooling and power benefits to going electric... Well that makes sense to me??

Jeff
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Old 07-22-2008, 12:58 AM
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Tifosi Tifosi is offline
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The power benifits would be neglidgeable, or at least not really worth the extra cost unless you are going for every modicum of power you can squeeze out (in which case, start by ditching carpeting, door liners, passenger seat, spare tire, big wet cell battery, jack, tools, and anything else that adds weight so you can get the free HP boost of a better power to weight ratio before spending money to make more )

Not to say they don't give a small power boost, just that it's so insignificant in the grander scheme of things it's hardly worth doing for that reason alone.

The cooling advantage can be a gray area with as many people reporting better cooling with electrics as those that say the cooling got worse. (a good US spec mechanical fan with a good shroud can cool just as effectivly IMO)

The one thing you can say about them though: they are dead quiet until they turn in as opposed to the mechanical fan that makes noise all the time.

Things to also consider, mech vs electric:

Blow a fuse? Electric fan quits
Improperly set or failed temp sensor? Electric fan quits
Wire comes loose? electric fan quits
Charging system weak? Electric fan helps kill it more when the fan kicks on
Corrosion in the bushes, brushes or motor in general? Slow spinning to high draw to non-spinning at all electric fan
**
Break the belt? Mech fan quits (and charging system, and water pump)
Belt comes loose? Fan slows down losing effectiveness (and charging system, and water pump)
Imbalanced blades? Mech fan will eventually tear up the water pump bushing


Break a blade? Either will likely still turn, but the imbalance can cause issues.

EG: mech fan loses a blade, it'll eventually damage the water pump bushing, and may stuff the bit of blade through the shroud or radiator. Electric fan loses a blade, it'll effect the radiator in time ('cause that's what aftermarket ones are mounted directly to) and may stuff the bit of blade through the radiator.
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Old 07-22-2008, 01:00 AM
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Gordon Raymond Gordon Raymond is offline
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Alfa fans do explode for a few different reasons, sometimes taking out the radiator and denting the hood from inside. They also require engine power to drive them, and some complain of the noise. The electric fan is operated by a thermostatic switch, with an over ride if desired. They don't explode. With the car running, they are a little quieter than the pump driven fan. They don't take power from the engine to run them as they are usually off at speed. Being electric rather than mechanical, they can fail. However, as you are probably aware, most new cars use electric fans either in combination with a mechanical fan or as a stand alone system. Many racers use these as they do not operate at speed when air movement is enough for cooling. The choice is yours.
I would strongly suggest you do not continue to use your car with a damaged fan.
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Old 07-22-2008, 05:10 AM
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MidLifeCrisis MidLifeCrisis is offline
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My fan exploded last week and put a big hole in the radiator Like Darren and Gordon said... don't risk driving the car with a damaged Fan.
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Old 07-22-2008, 06:03 AM
Alfacliff Alfacliff is offline
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the reason most engines use electric fans now isnt because of increased eficency, it is because it would be hard to route fan belts aroound the corner on sideways mounted engines. the electric fan still pulls engine power in the form of increased load on the alternator. it still takes the same amount of power to turn a fan, whether by belt or electric motor.
cliff
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Old 07-22-2008, 06:10 AM
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Zunige Zunige is offline
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Quote:
Originally Posted by sgtpeper View Post
I saw this on Centerline - is it worth doing? Centerline Products: FT645 12-Inch Electric Cooling Fan Kit

My current fan has a blade thats missing a small chunk, thought I'd replace the blade, but if there are cooling and power benefits to going electric... Well that makes sense to me??

Jeff
I installed a Centerline fan in my 1974 Spider. There is nothing wrong with the product, but as their ad says, the benefit is in the noise reduction. If you want to do this installation do it because it's fun and different, but don't expect any cooling or power benefits. Also, on your series 3 Spider it will not be very easy to install the fan, as you really need to fabricate brackets for a professional looking installation. Yes, I know you can just use the ties, but that looks very "shade tree". Note also that Centerline's add says these fans are for use on Spiders up to 1974. It's not that it won't fit a series 3, it's that there just isn't as much room on the series 3, and this makes it difficult to install. (It certainly cannot be installed as a "pusher" on Spiders with A/C.)

I wrote a post about my experience with the electric fan. You can see it by clicking here.

Best regards,
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Old 07-22-2008, 06:31 AM
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Years ago I installed an electric fan in a 87 Spider. I went the shade tree mechanic route and set it up as a pusher with black nylon ties. I did notice in the summer the car ran a lot hotter in traffic then I was comfortable with. I personally do not think it is really worth it and have not done it to my current cars.

Tom
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Old 07-22-2008, 10:18 AM
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Quote:
Originally Posted by sgtpeper View Post
I saw this on Centerline - is it worth doing? Centerline Products: FT645 12-Inch Electric Cooling Fan Kit

My current fan has a blade thats missing a small chunk, thought I'd replace the blade, but if there are cooling and power benefits to going electric... Well that makes sense to me??

Jeff
I love this mod, for a number of reasons:

1) 5-7 hp boost.
2) You get better cooling when you need it the most, i.e. when the car is idling or sitting in traffic. That's when the mechanical fan is turning the slowest. When you're at speed, generally the electric fan isn't needed, so you get a power boost when you need it.
3) If you mount it in front of the radiator, you get a much more open engine compartment. On a Spica car, you can now replace a water pump without touching the fan, radiator, etc.

My .02,

bs
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Old 07-22-2008, 10:20 AM
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bshorey bshorey is offline
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Quote:
Originally Posted by Alfacliff View Post
the reason most engines use electric fans now isnt because of increased eficency, it is because it would be hard to route fan belts aroound the corner on sideways mounted engines. the electric fan still pulls engine power in the form of increased load on the alternator. it still takes the same amount of power to turn a fan, whether by belt or electric motor.
cliff
Generally agreed, but that's assuming you're turning the same physical fan, right?

The electric fan will still give you some benefit, as it's generally not turning when the car is moving at speed. It does most of it's work when you're idling, or sitting in traffic, at those speeds hp doesn't really matter.

bs
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Old 07-22-2008, 10:22 AM
sgtpeper sgtpeper is offline
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Weird you seem to be the only one who really believes in this mod.
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Old 07-22-2008, 10:24 AM
Alfacliff Alfacliff is offline
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to move a specific amount of air against a specific back pressure requires the same hp regardless of power source. the efficency of the fan blades is in the formula tho. but to claim 5 hp for a fan driven by the belt, and nearly none by an electric fan doing the same work is not right. also, the airflow through the radiator at speed would reduce the power required to turn the fan, whether electric or belt driven. most of the electric fans have no shroud, so should not be as good at cooling the radiator as a fan with a shroud.
cliff
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Old 07-22-2008, 10:41 AM
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BattleBug BattleBug is offline
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I haven't done this mod yet but I want to. Yes, I realize that there are risks but they can be mitigated by a competent installation. A few questions for those who've done this:
1. Push or pull? I'm leaning towards a pusher (I no longer have A/C)...any issues?
2. Shroud or not? Any gain/loss from ditching the shroud with a pusher fan?
3. Thermostat location...in/on radiator of course, but which part? up by top hose or down by lower hose?
4. On/off temps?
5. Manual on/off control with a separate relay as a backup to the thermostat. Good idea?
Lastly,
6. What CFMs are required--for 12" fans, I've seen anywhere from 1100-1400 listed? What are you guys running?

TIA for a good thread,
Paul
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Old 07-22-2008, 11:01 AM
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Quote:
Originally Posted by sgtpeper View Post
Weird you seem to be the only one who really believes in this mod.
Moi? Have you tried it? I've done it on many Alfas, always had good results. Although personally, I've never measured the before/after HP.

There was somebody back in the 70's that dyno'd a bunch of common mods for the time, that's where the 5-7 hp number comes from. I didn't make that one up. Is that number lower with some air flow over the front of the motor? Probably.

Does an electric fan draw 5-7 hp from the motor? I'd argue that on a couple of points. First, the electric fan doesn't generally come on when you're at speed, if it's not on it's not draining hp. Second, when the electric fan *is* on, it can draw from stored power (battery), not purely from the alternator.

I do know one person who did not like the electric fan when it was installed as a pusher, felt the engine ran a little warmer than normal that way. Aside from that, I know quite a few people that have installed electric fans, and aside from the one, all are happy.

Alfa did away with mechanical fans in the Alfettas, no?

bs
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Old 07-22-2008, 11:16 AM
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bshorey bshorey is offline
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Quote:
Originally Posted by BattleBug View Post
I haven't done this mod yet but I want to. Yes, I realize that there are risks but they can be mitigated by a competent installation. A few questions for those who've done this:
1. Push or pull? I'm leaning towards a pusher (I no longer have A/C)...any issues?
I like the pusher fans, makes for a lot more room in the engine compartment.

Quote:
Originally Posted by BattleBug View Post
2. Shroud or not? Any gain/loss from ditching the shroud with a pusher fan?
Imo, you absolutely need a shroud.

Quote:
Originally Posted by BattleBug View Post
3. Thermostat location...in/on radiator of course, but which part? up by top hose or down by lower hose?
At the bottom. If you look at your Spider, in the sheet metal at the bottom of the radiator, on the drivers side, you'll see a little half moon sized recession. That's a perfect spot to install a bung and thermo switch in the radiator.