Doing some work on my 1600Z - Alfa Romeo Bulletin Board & Forums

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Old 10-20-2011, 06:34 PM
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Doing some work on my 1600Z

As winter weather will be here in the North East soon, I decided to do some work on my JrZ. First up; my headlights have been reversed since I got the car. The low beams were are on the inside with the high-beams on the outside. Seems the plugs were installed onto the bulbs wrong. While the lights were out it's a good time to clean things up. The stainless trim needs polishing and some small dents banged out. The lights were disassembled, nuts and bolts were changed to stainless steel and all parts were repainted with semi-black. Body paint needs touching where the trim fits to the body. I also plan to re-install the trim with a rubber edge protector.

After the front section is finished the sagging headliner needs to be re-glued up.













[IMG]https://lh3.googleusercontent.com/-E12H3P4nksg/TqC4aP5OQZI/AAAAAAAAFE8/IHSvdU1ixgk/s800/IMG_7953.jpg
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[IMG]https://lh6.googleusercontent.com/-sSATiIEO-Ic/TqC4b3Ji4lI/AAAAAAAAFFM/zumrEO27h4U/s800/IMG_7955.jpg
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Old 10-20-2011, 06:49 PM
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Good deal, Fred.
Suppose when you get done, it will look better than this 1600Z????

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Old 10-23-2011, 10:11 AM
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Rust prevention

Hello Fred,

While you are at it, reach with your hand into the three holes above the radiator inlet in the centre of the nose of the car. Check the space forward and backwards for rust or missing paint there.

Ciao, Olaf
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Old 10-23-2011, 02:41 PM
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Thanks for the idea Olaf. I checked and it's all good. Thanks to the large amount of extra rust proofing the last owner did. Under the car is all sprayed with black undercoating, inside all the body cavities (and there are many on the Z!) a spray was shot inside.
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Old 10-24-2011, 07:40 AM
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Thanks for the detailed picks. I think I asked this question before but am unsure if I ever got an answer: What piece goes into the channel just under the headlights (See pics in post one: Channel to the right and left in the headlight compartment)?

Is it the metal plate with the two cut outs on the pic with the bumper brackets?

I do not have these pieces on my car - probably got lost. Anybody got spares?

Mike
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Old 10-24-2011, 08:28 AM
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Separation plate

Quote:
Originally Posted by mbaum View Post
Thanks for the detailed picks. I think I asked this question before but am unsure if I ever got an answer: What piece goes into the channel just under the headlights (See pics in post one: Channel to the right and left in the headlight compartment)?

Is it the metal plate with the two cut outs on the pic with the bumper brackets?

I do not have these pieces on my car - probably got lost. Anybody got spares?

Mike
Hello Mike,

There is a sort of separation plate that goes in the slots on either side just beneath the headlights and above the indicatorlights. A lot of JZ´s do not carry those plates anymore because the were left out by previous owners.
Fred still has them with the car! Cool!!

Ciao, Olaf
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Old 10-24-2011, 11:12 AM
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Quote:
Originally Posted by mbaum View Post
What piece goes into the channel just under the headlights?

Is it the metal plate with the two cut outs on the pic with the bumper brackets?
Yes. The short vertical piece points downwards.

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Originally Posted by mbaum View Post
Anybody got spares?
Not me unfortunately but they shouldn't be too hard to replicate.
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Last edited by Zaagmans; 10-24-2011 at 11:58 AM.
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Old 10-24-2011, 03:15 PM
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Interesting. I would be interested in making a replica - Good metal fabricators are arond here in SoCal ... If somebody cars to let go of a set to make it right.

I also assume that these plates push the plexi out so it is hold better in place against the stainless surround.

Mike
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Old 10-24-2011, 09:32 PM
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Quote:
Originally Posted by mbaum View Post
Interesting. I would be interested in making a replica - Good metal fabricators are arond here in SoCal ... If somebody cars to let go of a set to make it right.

I also assume that these plates push the plexi out so it is hold better in place against the stainless surround.

Mike
You can buy the plexiglass and the trim at AFRA. Not cheap but available.

Morgan
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Old 10-25-2011, 12:41 AM
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If somebody cars to let go of a set to make it right.
I'll consider it... just afraid that the originals might get lost in the mail or so...

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I also assume that these plates push the plexi out so it is hold better in place against the stainless surround.
Not quite... although many owners put a rubber profile on the leading edge to make it work that way. If you put too much pressure against the plexi, it will push the bottom part of the surround off its, somewhat clumsy, mountings.
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Old 10-25-2011, 07:03 AM
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BTW, nice job Fred!

It is these, seamingly unimportant, details that make a car truely stand out!

Compliments!
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Old 10-26-2011, 11:54 AM
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I'll consider it... just afraid that the originals might get lost in the mail or so...
Jack, next time when I'm at the Seaghuys (installing the engine of 488 ) I'll make a template. With enough info for a sheet metal man to make a set.
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Old 10-26-2011, 11:59 AM
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Jack, next time when I'm at the Seaghuys (installing the engine of 488 ) I'll make a template. With enough info for a sheet metal man to make a set.
I don't know if Mike has that much patience...

On the other hand... CC just relayed that she is more than willing to unlock the Saeghuys for you on Saturday...
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Old 10-26-2011, 12:11 PM
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I don't know if Mike has that much patience...

On the other hand... CC just relayed that she is more than willing to unlock the Saeghuys for you on Saturday...
Sorry Jack, next Saturday I'll either be covered in dust sanding fenders or installing/fighting with a set of wishbones of the 155.
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Old 10-26-2011, 01:08 PM
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Go for the dust!

I'll try to think of your efforts on Saturday...

I presume you are also missing these separators?

@ Mike: Would that work for you?
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