#1 (permalink)  
Old 11-05-2009, 12:15 PM
multicam's Avatar
Senior Member
Gold Subscriber
 
Join Date: Nov 2005
Location: CT
Posts: 211
101 cylinder head critique

What's wrong with this head?
It was from a race car that went over 8,000 rpm.

My question is....... Can it be reused with some machine work??
The exhaust valve guides look OK. Number two exhaust valve guide is missing.

Note the corrosion around the water passages. Can that be filled in , or just planned down.
Head thickness is 3.39 inches.

The top side looks fine, will post a photo of the other side soon. Cam bearing surfaces look fine. Some gouging around the top of the valve recesses took place .
Will post a photo of that tomorrow.
Attached Images
  
__________________
Frank La Sala

1994 164 LS 5 Speed
1960 Giulietta Spider
1959 Giulietta Sprint

1965 Giulia Spider [parts car now]

Last edited by multicam; 11-05-2009 at 12:22 PM.
Digg this Post!Add Post to del.icio.usBookmark Post in TechnoratiFurl this Post!
Reply With Quote
  #2 (permalink)  
Old 11-05-2009, 01:24 PM
BlpltGTV's Avatar
Registered User
 
Join Date: Sep 2006
Location: Napa Ca
Posts: 1,067
Send a message via AIM to BlpltGTV
Looking at the pictures, I'd guess the valve broke and bounced around a little bit. I bet if the chamber were carefully redone it would be good to go, however you would want to remove the same amount of material from the other 3 so everything stays equal. The head on my track car was given the good to go with some small nicks in the combustion chamber on one of the cylinders. (Its not an Alfa head, but it did set me back $3k to have built. Everything was cc'd and it works great.)

Take the head to a good shop and see what they say.

Will
__________________
1969 1750 105.51 GTV AR1530324
1969 Datsun 2000 roadster (the track car)
Digg this Post!Add Post to del.icio.usBookmark Post in TechnoratiFurl this Post!
Reply With Quote
  #3 (permalink)  
Old 11-05-2009, 03:03 PM
Senior Member
Gold Subscriber
 
Join Date: Mar 2004
Location: Berkeley, CA
Posts: 6,052
That stated thickness is way too thin; you might want to measure again. Should be 4.410" when new if a Normale.
Yes, broken valve, broken spark plug, broken ring, or washer or something that fell down the intake. The edges is where there is the least room between the piston and the head, so that's where you see the most damage.
This corrosion is not bad for a 45 year old head compared to some I've seen. The area around the combustion chambers is the most critical for head gasket sealing. It can be welded and surfaced, the less taken off the better.

Andrew
Digg this Post!Add Post to del.icio.usBookmark Post in TechnoratiFurl this Post!
Reply With Quote
  #4 (permalink)  
Old 11-05-2009, 04:34 PM
multicam's Avatar
Senior Member
Gold Subscriber
 
Join Date: Nov 2005
Location: CT
Posts: 211
Sorry, I meant to write 4.39 inches.
Thanks for the comments. Will bring it to a local speed shop that does Alfa machine work.
__________________
Frank La Sala

1994 164 LS 5 Speed
1960 Giulietta Spider
1959 Giulietta Sprint

1965 Giulia Spider [parts car now]
Digg this Post!Add Post to del.icio.usBookmark Post in TechnoratiFurl this Post!
Reply With Quote
  #5 (permalink)  
Old 11-05-2009, 05:54 PM
Registered User
 
Join Date: Apr 2006
Location: London UK
Posts: 1,247
You mention "some gouging around the top of the valve recesses". Do you mean the valve seats? If it is the valve seats, it is possible to have these taken out and replaced but then I would suspect, with all this proposed engineering work, a second-hand head might be financially viable.
__________________
Stuart

'56 Giulietta Spider, '57 Giulietta Spider Veloce, '57 Giulietta Lightweight Sprint Veloce, '60 SZ, '68 GTA, '76 2000 Spider
Digg this Post!Add Post to del.icio.usBookmark Post in TechnoratiFurl this Post!
Reply With Quote
  #6 (permalink)  
Old 11-05-2009, 06:36 PM
Gordon Raymond's Avatar
Senior Member
Platinum Subscriber
 
Join Date: Jul 2006
Location: Northfield, Illinois
Posts: 2,726
Aluminum heads, depending on value or uniqueness can almost always be repaired by a shop that specializes in this type of work. An engine builder that does this type of work for me (and many others) is Motorkraft Ltd, in Noblesville, Indiana. John Hajduk is the owner, and master machinist, and has been doing this type of work on vintage Ferrari race engines for 50+ years. If John cannot fix it, ready to race, he will advise you. There are financial limits as to what work might be advisable, particularly if a undamaged head is available at a reasonable price. John's work is priced right, he is one of the most honest individuals I know. I have been doing business with his shop for 40+ years, and have never had a problem. He can be reached at Motorkraft at 317-575-8411. Tell him I sent you!
__________________
Gordon Raymond
Illinois SNO Alfa Chapter Director
Illinois SNO Ferrari Chapter Director
and sometimes, CONFUSED AND INCORRECT, but Larry helps me out.
Digg this Post!Add Post to del.icio.usBookmark Post in TechnoratiFurl this Post!
Reply With Quote
  #7 (permalink)  
Old 11-08-2009, 07:11 AM
multicam's Avatar
Senior Member
Gold Subscriber
 
Join Date: Nov 2005
Location: CT
Posts: 211
Raymond, thanks for the referral. I will give him a call.

Here are the other issues with the top side of the head. Looks like the cams wandered a bit and/or they were oversized. The cam shaft bearing surfaces look OK, remarkable also, the tappet slide in without binding.

All in all , it looks like a few bucks is needed to rebuild this head.

Frank
Attached Images
   
__________________
Frank La Sala

1994 164 LS 5 Speed
1960 Giulietta Spider
1959 Giulietta Sprint

1965 Giulia Spider [parts car now]
Digg this Post!Add Post to del.icio.usBookmark Post in TechnoratiFurl this Post!
Reply With Quote
  #8 (permalink)  
Old 11-08-2009, 08:46 AM
Gordon Raymond's Avatar
Senior Member
Platinum Subscriber
 
Join Date: Jul 2006
Location: Northfield, Illinois
Posts: 2,726
Hi Frank,
If they are all like that on one side, it is probably because a cam of more than 10.7 lift was tried. These sometimes require notching the follower towers for clearance. This job is usually done with a mill and the notches are nice and even, though it can also be done with a die grinder, or some other cutting tool, and depending on the users skill, or resolve, may be neat, or ... umm... messed up. The notches are of no concern as long as the bore does not rub the follower.
__________________
Gordon Raymond
Illinois SNO Alfa Chapter Director
Illinois SNO Ferrari Chapter Director
and sometimes, CONFUSED AND INCORRECT, but Larry helps me out.
Digg this Post!Add Post to del.icio.usBookmark Post in TechnoratiFurl this Post!
Reply With Quote
  #9 (permalink)  
Old 11-08-2009, 01:19 PM
multicam's Avatar
Senior Member
Gold Subscriber
 
Join Date: Nov 2005
Location: CT
Posts: 211
The notches are on both sides , the side [with valves ] is the intake side and [without] the exhaust side.
Are over sized cams use on both sides or just the intake.
Thanks
Frank
__________________
Frank La Sala

1994 164 LS 5 Speed
1960 Giulietta Spider
1959 Giulietta Sprint

1965 Giulia Spider [parts car now]
Digg this Post!Add Post to del.icio.usBookmark Post in TechnoratiFurl this Post!
Reply With Quote
  #10 (permalink)  
Old 11-08-2009, 01:28 PM
Gordon Raymond's Avatar
Senior Member
Platinum Subscriber
 
Join Date: Jul 2006
Location: Northfield, Illinois
Posts: 2,726
Either or both, depending on application. A common Alfa head modification, though usually done more .... neatly. Contact Alfar7, Richard Jemison, "The CAMMASTER" for a photo of what the modification IS supposed to look like!
__________________
Gordon Raymond
Illinois SNO Alfa Chapter Director
Illinois SNO Ferrari Chapter Director
and sometimes, CONFUSED AND INCORRECT, but Larry helps me out.
Digg this Post!Add Post to del.icio.usBookmark Post in TechnoratiFurl this Post!
Reply With Quote
  #11 (permalink)  
Old 11-08-2009, 02:32 PM
Alfar7's Avatar
Richard Jemison
Platinum Subscriber
 
Join Date: Apr 2005
Location: Pensacola, Fl. U.S.A.
Posts: 1,443
101 head

With the damage around the combustion chamber I would have concerns over seats & such. Guide bore in that head where missing might be messed up as well. Head most likely is not really worth cost of repairs.

Pics below are of cam clearancing, one head done back in the 60`s or 70`s by hand.

The entire top of the cam follower casting can be milled away , to the bottom of the taper cut as well to make notches all that is needed. Nothing lost but excess aluminium...
Attached Images
   
__________________
Richard Jemison
RJR Racing
http://scuderiagiallo.com
"you don`t have to listen, but you won`t win the argument"!
"Nothing that I might suggest will be legal in California"

Last edited by Alfar7; 11-08-2009 at 02:39 PM.
Digg this Post!Add Post to del.icio.usBookmark Post in TechnoratiFurl this Post!
Reply With Quote
  #12 (permalink)  
Old 11-08-2009, 03:38 PM
Gordon Raymond's Avatar
Senior Member
Platinum Subscriber
 
Join Date: Jul 2006
Location: Northfield, Illinois
Posts: 2,726
There you go! Richards second photo is what this job is supposed to look like! Thanks RJ! His opening paragraph is more confirmation that IF this head is repaired, it needs be done by someone familiar with this type of restoration. It is NOT just a welders repair.
__________________
Gordon Raymond
Illinois SNO Alfa Chapter Director
Illinois SNO Ferrari Chapter Director
and sometimes, CONFUSED AND INCORRECT, but Larry helps me out.
Digg this Post!Add Post to del.icio.usBookmark Post in TechnoratiFurl this Post!
Reply With Quote
  #13 (permalink)  
Old 11-08-2009, 06:36 PM
101/105guy's Avatar
Senior Member
Gold Subscriber
 
Join Date: Apr 2005
Location: Orange, Ca.
Posts: 2,240
Hmmm......
Anybody notice that the notches on Franks head are 90 deg away from the cam lobe ?
If someone was making clearance for the lobe, they blew it.
__________________
'65 Guilia Spider
'67 GTV
'67 Duetto-in progress
'68 Giulia Super
'70 Giulia 1600 'S'
Digg this Post!Add Post to del.icio.usBookmark Post in TechnoratiFurl this Post!
Reply With Quote
  #14 (permalink)  
Old 11-08-2009, 06:47 PM
Gordon Raymond's Avatar
Senior Member
Platinum Subscriber
 
Join Date: Jul 2006
Location: Northfield, Illinois
Posts: 2,726
Hmmmm Indeed! Went RIGHT PAST ME! They were probably making room for one 'o them solid liftin' Chevy camz w/ some lobes filed 'offa it!
Geez! What do you suppose they were doing? Great catch!
__________________
Gordon Raymond
Illinois SNO Alfa Chapter Director
Illinois SNO Ferrari Chapter Director
and sometimes, CONFUSED AND INCORRECT, but Larry helps me out.
Digg this Post!Add Post to del.icio.usBookmark Post in TechnoratiFurl this Post!
Reply With Quote
  #15 (permalink)  
Old 11-08-2009, 06:58 PM
velocedoc's Avatar
Senior Member
Platinum Subscriber
 
Join Date: Dec 2004
Location: At the other end of the state
Posts: 2,718
I have seen heads worse than this being used on the street. One had the inside of the dome all beat up from a sucked valve but it didn't leak, so someone tossed it back on. I agree with all that is said here. A competent machinist can make all of this back like new. Install new seats, guides and seals while your at it. Richard sure does beautiful work.
__________________
Christopher ...working on Alfa's since 1970.
Spider Veloce/Sprint Veloce/Sprint Speciale Registers
1965 Spider Veloce (Bestia)
1967 Giulia Super (Julius)
1971 1750 GTV (Alfie)
1976 Spider (Lola)
1994 QV -#34/35 - Black (Nero)
1995 QV #29/95 -Arctic White (Bianca) 164Q Register N. America
164Q #34 and #63 of 130 total imported
Digg this Post!Add Post to del.icio.usBookmark Post in TechnoratiFurl this Post!
Reply With Quote
Reply

Thread Tools
Display Modes

Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is Off
Trackbacks are Off
Pingbacks are Off
Refbacks are Off



AlfaBB Blog Articles

Advertisement


Powered by vBulletin® Version 3.7.0
Copyright ©2000 - 2009, Jelsoft Enterprises Ltd.
SEO by vBSEO 3.3.2
Copyright 2002-2008 AlfaBB.com All Rights Reserved.


An exclusive design by: Forumskin.com