#1 (permalink)  
Old 01-14-2009, 01:35 PM
fgc fgc is offline
Registered User
Gold Subscriber
 
Join Date: Feb 2003
Posts: 304
windage trays design & how does it work??

Hi All,

I would like to ask if anyone has a design of the windage tray suitable for the 105 nords.

My mind is running wild with all these add on possibilities the more I search the BB. This is a terrible place for the ill disciplined! All I know is I can have one cut easy at my local shop so that is why I am considering it and yet I have no idea what the actual benefits are.

So will appreciate any direction on how to design one or even better if you do not mind sharing a design that you had already cut previously. Thanks

Also what I would like to know is how does it really work. I thought that its a good thing to have the crankshaft throw oil on the cylinder liner walls so that it provides lubication to the rings and also helps to seal it better. But if the windage tray is cut too near the reciprocating crank and conrods, will this result in too little oil throw on the wall? or am I thinking too much???

Thanks!
fgc
1750 spider
Digg this Post!Add Post to del.icio.usBookmark Post in TechnoratiFurl this Post!
Reply With Quote
  #2 (permalink)  
Old 01-14-2009, 02:00 PM
Zunige's Avatar
In the Spider's Nest
Platinum Subscriber
 
Join Date: Jun 2005
Location: Nutley/NJ & Middletown/OH, USA
Posts: 5,487
Send a message via ICQ to Zunige
Autocomponenti has windage trays, and their workmanship is first rate. You'll find information on this web page, and if you click on the link for installation instructions, you'll find more very valuable information. (BTW, that is Jim Steck's web site. He's the engine builder of "Bonnie".)

Best regards,
__________________
Enrique
Spider 74, 84 & 87
164 91S, 93L & 95Q
Milano 88 Verde


Co-chairman 2011 AROC-USA Convention:
Alfas in the Bluegrass, Lexington, KY, USA
Digg this Post!Add Post to del.icio.usBookmark Post in TechnoratiFurl this Post!
Reply With Quote
  #3 (permalink)  
Old 01-14-2009, 02:37 PM
genericwood's Avatar
Senior Member
Gold Subscriber
 
Join Date: Jul 2003
Posts: 1,812
The cylinder walls don't really need very much oil. A windage tray went on ebay for $123 the other day. Sounds like a good buy until you hear that they only cost $115 brand new!

Erik
Digg this Post!Add Post to del.icio.usBookmark Post in TechnoratiFurl this Post!
Reply With Quote
  #4 (permalink)  
Old 01-14-2009, 07:01 PM
conedriver's Avatar
George Schweikle
Platinum Subscriber
 
Join Date: Jan 2004
Location: Lexington, KY
Posts: 1,968
Well, Alfa Romeo thought enough of the windage tray concept that it was factory installed on Giulietta Veloce engines (and, I think, Giulia Veloce also)

Quote:
Originally Posted by fgc View Post
......Also what I would like to know is how does it really work....
Thanks!
fgc
1750 spider
__________________

George Schweikle
Co-chairman 2011 AROC Convention: ALFAS IN THE BLUEGRASS, Lexington, KY
1976 Spider (Dedicated Autocrosser, "SPICA, No Carbs")
1991 Spider Veloce (Retirement cruiser)
Scuderia Non Originale
Digg this Post!Add Post to del.icio.usBookmark Post in TechnoratiFurl this Post!
Reply With Quote
  #5 (permalink)  
Old 01-14-2009, 08:28 PM
Alleggerita's Avatar
Registered User
 
Join Date: Sep 2005
Location: BC
Posts: 934
Paul Spruell sells both a windage and slosh tray - explanation on how they work in the link below. They have the added benefit of stiffening the crankcase: Oil Control and Oil Pumps for Alfas
Digg this Post!Add Post to del.icio.usBookmark Post in TechnoratiFurl this Post!
Reply With Quote
  #6 (permalink)  
Old 01-14-2009, 11:29 PM
Gordon Raymond's Avatar
Senior Member
Platinum Subscriber
 
Join Date: Jul 2006
Location: Northfield, Illinois
Posts: 2,726
Talking Windage tray thoughts

Here are three designs. The first is an Ausca variation for a 1600 Veloce engine, as I built it. The second is Richard Jemisons variation in aluminum. Very nice. The third is an Autodelta variation for the bat wing GTA pan recently sold by Keith Goring. All these variations work quite well and quickly get oil back down into the sump by the pick up, while somewhat eliminating oil sloshing about above the windage tray.
Attached Images
   
__________________
Gordon Raymond
Illinois SNO Alfa Chapter Director
Illinois SNO Ferrari Chapter Director
and sometimes, CONFUSED AND INCORRECT, but Larry helps me out.
Digg this Post!Add Post to del.icio.usBookmark Post in TechnoratiFurl this Post!
Reply With Quote
  #7 (permalink)  
Old 01-15-2009, 06:29 PM
msiert's Avatar
Darkside Member
Platinum Subscriber
 
Join Date: Aug 2004
Location: Nebraska
Posts: 2,252
Here is a windage tray that Steve Schwitter made for me. He also gated the sump to keep the oil at the pick up point on hard turns too.
Attached Images
  
__________________
Murray

1991 Black Spider

The "Black Spider" project
Street Video
Track Video

Last edited by msiert; 01-15-2009 at 06:33 PM.
Digg this Post!Add Post to del.icio.usBookmark Post in TechnoratiFurl this Post!
Reply With Quote
  #8 (permalink)  
Old 01-16-2009, 01:31 AM
fgc fgc is offline
Registered User
Gold Subscriber
 
Join Date: Feb 2003
Posts: 304
Thanks for all the replies and pics

First Important Question HOW DID YOU GUYS GET YOUR OIL PAN SOOOO CLEAN?? Mine after scrubbing with everything I have is still, according to Simon & Garfunkel, "a hazy shade of brown"!

Ok, I see what you guys are doing and the rationale behind it. It is a way to "keep a lid" on the sloshing oil - that include the gates.

But what about those windage trays that I see that has cut out for the rotating crankshaft? I understand that the cut out is there to "scrape" oil off the rotating big end rod and some claim to also reduce air drag (which I don't think so). Is this still called a windage tray or an oil scraper tray thingy?

I thought that the scraper thing keeps the "lid on the oil" but now I realised that its too high up. So this is actually a 2 piece item?

1) the lower one which is shown in the pictures by Gordon and Msiert
2) an upper one cut to shape round the crank and possibly bolted to the Main caps?

Concerning 2) how close/far must the cut out from the crank before its too close or too large and becomes ineffective?

Thanks for all the replies

fgc

I'm going to go laser cut me some of these stuff soon! Nothing like knowing a friend with a large CNC laser cutting shop

Last edited by fgc; 01-16-2009 at 02:06 AM.
Digg this Post!Add Post to del.icio.usBookmark Post in TechnoratiFurl this Post!
Reply With Quote
  #9 (permalink)  
Old 01-16-2009, 06:27 AM
genericwood's Avatar
Senior Member
Gold Subscriber
 
Join Date: Jul 2003
Posts: 1,812
We are talking about 2 different things here. Efforts to trap the oil around the pick up on a 105/115 style sump is commonly referred to as a "slosh tray". Spruell sells a simple but effective one for "batwing" sumps that doesn't require trap doors etc. He also sells a windage tray (I believe he gets them from Steck?). The windage tray sandwiches between the sump and block and ties into the main caps. It is designed to "peel" the ropes of oil off the big ends. Whether it helps aerodynamically, I don't know.

By the way, the ultimate in slosh trays is what the factory used on Giulietta Veloces. The entire bottom of the sump is a separate reservoir with trap doors to ensure one way oil flow. The oil pump has a tube which connects directly to this reservoir.

Erik
Digg this Post!Add Post to del.icio.usBookmark Post in TechnoratiFurl this Post!
Reply With Quote
  #10 (permalink)  
Old 01-16-2009, 08:40 AM
Alleggerita's Avatar
Registered User
 
Join Date: Sep 2005
Location: BC
Posts: 934
slosh tray is to keep the oil around the pick up. Windage tray (for the most part) is to "scrape" the aerated oil of the crank and to return it to the sump to keep it from frothing as air doesn't do lubrication any good - so close to the crank is good for the windage tray.
Digg this Post!Add Post to del.icio.usBookmark Post in TechnoratiFurl this Post!
Reply With Quote
  #11 (permalink)  
Old 01-16-2009, 09:56 AM
Senior Member
Gold Subscriber
 
Join Date: Mar 2004
Location: Berkeley, CA
Posts: 6,052
Even the lowly Giulietta Berlina (lowest HP version of all) with stamped steel pan had a windage/anti-slosh tray of sorts. See pic.

Andrew
Attached Images
 
Digg this Post!Add Post to del.icio.usBookmark Post in TechnoratiFurl this Post!
Reply With Quote
  #12 (permalink)  
Old 01-16-2009, 10:53 AM
Gordon Raymond's Avatar
Senior Member
Platinum Subscriber
 
Join Date: Jul 2006
Location: Northfield, Illinois
Posts: 2,726
The above three posts have covered this pretty well. Due to the cost and scarcity of the straight Veloce sump with the cooling passages in a bottom section with the pump pick up, many are now using the 1600 cast aluminum one piece sump. These work well as long as a provision is made for a trap door box around the pump pick up, with the original windage or slosh tray.
__________________
Gordon Raymond
Illinois SNO Alfa Chapter Director
Illinois SNO Ferrari Chapter Director
and sometimes, CONFUSED AND INCORRECT, but Larry helps me out.
Digg this Post!Add Post to del.icio.usBookmark Post in TechnoratiFurl this Post!
Reply With Quote
  #13 (permalink)  
Old 01-16-2009, 03:31 PM
fgc fgc is offline
Registered User
Gold Subscriber
 
Join Date: Feb 2003
Posts: 304
Thank you all for your replies.

I am definately going to add a slosh tray.

I also want to add a windage tray as well.

Anyone has any idea for dimensions and design of the windage tray? I see the hyperlinks to buy the commercially available ones. I am just wondering if anyone had tried to build one and if so would you mind sharing your design with us.

Thank you
fgc
Digg this Post!Add Post to del.icio.usBookmark Post in TechnoratiFurl this Post!
Reply With Quote
  #14 (permalink)  
Old 01-16-2009, 09:25 PM
Gordon Raymond's Avatar
Senior Member
Platinum Subscriber
 
Join Date: Jul 2006
Location: Northfield, Illinois
Posts: 2,726
Contact Alfar7, Richard Jemison on the BB with a PM. He can likely build, or may have what you are looking for in his shop.
__________________
Gordon Raymond
Illinois SNO Alfa Chapter Director
Illinois SNO Ferrari Chapter Director
and sometimes, CONFUSED AND INCORRECT, but Larry helps me out.
Digg this Post!Add Post to del.icio.usBookmark Post in TechnoratiFurl this Post!
Reply With Quote
  #15 (permalink)  
Old 01-17-2009, 12:11 AM
velocedoc's Avatar
Senior Member
Platinum Subscriber
 
Join Date: Dec 2004
Location: At the other end of the state
Posts: 2,718
Doesn't this modification add a few hp to the engine?
Digg this Post!Add Post to del.icio.usBookmark Post in TechnoratiFurl this Post!
Reply With Quote
Reply

Thread Tools
Display Modes

Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is Off
Trackbacks are Off
Pingbacks are Off
Refbacks are Off



AlfaBB Blog Articles

Advertisement


Powered by vBulletin® Version 3.7.0
Copyright ©2000 - 2009, Jelsoft Enterprises Ltd.
SEO by vBSEO 3.3.2
Copyright 2002-2008 AlfaBB.com All Rights Reserved.


An exclusive design by: Forumskin.com