#1 (permalink)  
Old 03-04-2008, 03:52 PM
roy roy is offline
Registered User
 
Join Date: Jan 2004
Location: nj
Posts: 23
Venturi size

Why does every car I have or have had with 40dcoe carbs ( bunch of Alfas & Triumphs , street cars & race cars) always seem to run better with small ( 30's & 28's) venturis ? What sizes do people really use ? The Weber books seem to suggest enormously big ones .
Digg this Post!Add Post to del.icio.usBookmark Post in TechnoratiFurl this Post!
Reply With Quote
  #2 (permalink)  
Old 03-04-2008, 05:39 PM
Gordon Raymond's Avatar
Gordon Raymond Gordon Raymond is offline
Registered User
 
Join Date: Jul 2006
Location: Northfield, Illinois
Posts: 1,771
Depends on if you want low end pull or wide open power. There are many books and posts on the subject. There is even a formula for a happy medium!
Lots depends on engine displacement, cams and (REAL) useable engine speeds.
Read some of the older threads in the Carburetor section, it should get you pointed in the correct direction. Gordon Raymond
Digg this Post!Add Post to del.icio.usBookmark Post in TechnoratiFurl this Post!
Reply With Quote
  #3 (permalink)  
Old 03-04-2008, 07:42 PM
1,6 HF's Avatar
1,6 HF 1,6 HF is offline
.
Platinum Subscriber
 
Join Date: Apr 2007
Location: West Hollywood, CA
Posts: 1,653
Carb performance depends on both the volume and the velocity of the air moving through the barrels; too little air volume, and top-end power is limited, but too little air velocity, and low-speed response is sluggish.

Minimum diameter venturis maintain greater air velocity at lower revs, thus increasing low-end torque and throttle response. But small venturis restrict air volume at higher revs, thus limiting maximum power. Maximum diameter venturis do just the opposite; they provide plenty of air volume for top-end power, but the air moves slower at lower revs, thus tending to give more sluggish throttle response. Not surprisingly, venturis in between the two extremes achieve some balance between the two. Much depends on your driving style & performance preference and, obviously, the size of the engine you’re trying to feed.

Selecting the proper venturi for your use always involves some guesswork and some trial and error (unless you’re racing, in which case more is almost always better). But there are charts and guides that can help with the selection; I’ve found the attached PDF to be a useful guide to DCOE set-up.

Weber DCOE setup.pdf
__________________
Ed
1970 Lancia Fulvia 1,6 HF
Digg this Post!Add Post to del.icio.usBookmark Post in TechnoratiFurl this Post!
Reply With Quote
  #4 (permalink)  
Old 03-04-2008, 08:39 PM
RossoGTV4Me's Avatar
RossoGTV4Me RossoGTV4Me is offline
Senior Member
Platinum Subscriber
 
Join Date: Jul 2003
Posts: 1,023
That was a very useful .pdf Ed. Thank you very much for sharing that with us!
Quote:
Originally Posted by 1,6 HF View Post
Carb performance depends on both the volume and the velocity of the air moving through the barrels; too little air volume, and top-end power is limited, but too little air velocity, and low-speed response is sluggish.

Minimum diameter venturis maintain greater air velocity at lower revs, thus increasing low-end torque and throttle response. But small venturis restrict air volume at higher revs, thus limiting maximum power. Maximum diameter venturis do just the opposite; they provide plenty of air volume for top-end power, but the air moves slower at lower revs, thus tending to give more sluggish throttle response. Not surprisingly, venturis in between the two extremes achieve some balance between the two. Much depends on your driving style & performance preference and, obviously, the size of the engine you’re trying to feed.

Selecting the proper venturi for your use always involves some guesswork and some trial and error (unless you’re racing, in which case more is almost always better). But there are charts and guides that can help with the selection; I’ve found the attached PDF to be a useful guide to DCOE set-up.

Attachment 94776
__________________
-65" Sprint GT (GTA Replica Race Car Project)
-66" Sprint GT Veloce (Project)
-69" GTAm (Project)
-73" 2000 GTV (Orig. Owner)
-75" Alfetta GT (Rally/Street)
-75" Alfetta Berlina (Rally/Race/Street)
-94" 164 Quadrifoglio (1/35 94" Q's imported to US) (Entertaining Offers) http://www.alfabb.com/bb/forums/164-...t-factory.html
Digg this Post!Add Post to del.icio.usBookmark Post in TechnoratiFurl this Post!
Reply With Quote
  #5 (permalink)  
Old 03-04-2008, 10:54 PM
Tifosi's Avatar
Tifosi Tifosi is offline
Slacker
Platinum Subscriber
 
Join Date: Mar 2006
Location: Northern NY, USA
Posts: 6,477
When working with a single carb throat per single intake valve, (like the Webers are set up), a venturi that's 87% in size of the diameter of the intake valve will allow for the highest volumetric efficiency under normally asperated conditions. (potentially around 132% VE which is about the limit for NA engines)

Smaller and you're restricting, bigger and it's overkill.
__________________
Darren
'84 manufacture ~ '85 MY Spider Graduate
ghnl's '82-'89/Series 3 Spider L-jet diagnostic page
as hosted by
Greg Gordon's highperformancestore
Digg this Post!Add Post to del.icio.usBookmark Post in TechnoratiFurl this Post!
Reply With Quote
  #6 (permalink)  
Old 03-05-2008, 02:07 AM
1,6 HF's Avatar
1,6 HF 1,6 HF is offline
.
Platinum Subscriber
 
Join Date: Apr 2007
Location: West Hollywood, CA
Posts: 1,653
Quote:
Originally Posted by Tifosi View Post
When working with a single carb throat per single intake valve, (like the Webers are set up), a venturi that's 87% in size of the diameter of the intake valve will allow for the highest volumetric efficiency under normally asperated conditions. (potentially around 132% VE which is about the limit for NA engines)

Smaller and you're restricting, bigger and it's overkill.
Optimizing volumetric efficiency will theoretically give an ideal balance between power and tractability, and it's the best place for most people to start. But a balance is what it will give you; there can be reasons not to optimize VE.

If you really want to optimize for low-end tractability and instantaneous throttle response from low revs, you'll have to trade off some VE by dropping the venturi below 87% of intake valve diameter.

On the other hand, if you're in search of maximum power and you're willing to trade off some low-end drivability, a venturi above 87% (and probably a longer duration cam) will allow you to push more mixture for higher power pear at higher rpm, even though you'll be 'wasting' fuel through "overkill".

I'm currently running my 40DCOEs with 30mm venturis on a 1.6L with 38mm intake valves (venturis @ 79% of intake dia.); not my choice--that's how I bought it. It's very driveable, with lots of torque from 2000 rpm, but it starts to run out of breath above 5000. Which is why I just got a set of 33mm venturis (yes, 87% of those 38mm intakes), which should raise the power peak to about 6200, and maximize VE. Undoubtedly there'll be some trade-off in tractability; we'll see what happens.
__________________
Ed
1970 Lancia Fulvia 1,6 HF

Last edited by 1,6 HF; 03-05-2008 at 02:13 AM.
Digg this Post!Add Post to del.icio.usBookmark Post in TechnoratiFurl this Post!
Reply With Quote
  #7 (permalink)  
Old 03-05-2008, 03:16 AM
Tifosi's Avatar
Tifosi Tifosi is offline
Slacker
Platinum Subscriber
 
Join Date: Mar 2006
Location: Northern NY, USA
Posts: 6,477
Quote:
Originally Posted by 1,6 HF View Post
If you really want to optimize for low-end tractability and instantaneous throttle response from low revs, you'll have to trade off some VE by dropping the venturi below 87% of intake valve diameter.
Or keeping the 87% and fitting slightly longer intake tracks between the TB and head.

But then if they are too long, it'll cut down on the top end anyway.

Neat little balancing act innit?
__________________
Darren
'84 manufacture ~ '85 MY Spider Graduate
ghnl's '82-'89/Series 3 Spider L-jet diagnostic page
as hosted by
Greg Gordon's highperformancestore
Digg this Post!Add Post to del.icio.usBookmark Post in TechnoratiFurl this Post!
Reply With Quote
  #8 (permalink)  
Old 03-05-2008, 08:54 AM
Alfar7's Avatar
Alfar7 Alfar7 is offline
Richard Jemison
Platinum Subscriber
 
Join Date: Apr 2005
Location: Pensacola, Fl. U.S.A.
Posts: 933
Wink Mathematicians & Engineers

I knew it would be better to wait!
Now that the Mathematicians & Enginners have expounded the theories, & formulas, here`s some real info on why drivability is reduced with larger "venturis aka choke tubes".
Fuel is delivered from the "Auxillary venturis" as a result of lower pressure in the inside of the carburettor as a result of both engine vaccuum (less) and Bernoulli effect (more, as air speed through the carb is a result of vaccuum or more accurately absence of atmospheric pressure.Atmospheric pressure in the carb fuel bowl pushes the fuel into the "AV".).
With Weber carbs, the auxiliarry venturi is a poorly shaped small "venturi"(production compromise) in the center of the "bore" which delivers the fuel slurry created in the emulsion tubes and initiates atomization .
The choke tube ("venturi") as "designed" is intended to "improve" the atomization by reducing the size of the bore which speeds up the air fuel mix again reducing it`s "pressure" further atomizing the fuel.
So by design a smaller choke tube will deliver a better fuel mix but it does limit volumn.

But there are other considerations that must be considered!

FYI, the internals, (slide in airhorns, auxillary venturies and venturis (choke tubes)) used in the 45 and 48 DCOE`s are the same parts. The body of the 45mm is not bored as large in the area past the end of the choke tube and uses 45mm butterflies. So for comparison the 45 & 48`s can be considered fuel mixers of similar nature.

Given the same size choke tube a factory stock 40mm DCOE will deliver marginally better drivability because of the smaller inside bore(36mm) of the thick walled "auxillary venturi housing" than a stock 45/48 DCOE which has only a thin wall ring (46mmID, yes 46mm) surrounding the "AV". This is a result of the air speed around the "AV", and effect on fuel delivery with throttle change.
However, the "45/48" will atomize the fuel delivered ( less accurately) at lower speeds more effectively with the same size choke tube. As well the "45/48" will allow a higher total CFM with the same choke tube size because of higher flow (less flow disruption actually) around the area of the butterfly & throttle shaft. The 48 being better.

So, the simple solution to having more flow (cfm`s) and drivability becomes the true quest. (not intended to relegate "where`s the beer?" to a lesser status)

Well, it`s fairly easy. So easy in fact I`ll let the mathematicians & engineers
have an opportunity to share it with you!
__________________
Richard Jemison
RJR Racing
http://scuderiagiallo.com
"you don`t have to listen, but you won`t win the argument"!
"Nothing that I might suggest will be legal in California"

Last edited by Alfar7; 03-05-2008 at 09:06 AM.
Digg this Post!Add Post to del.icio.usBookmark Post in TechnoratiFurl this Post!
Reply With Quote
  #9 (permalink)  
Old 03-05-2008, 10:21 AM
1,6 HF's Avatar
1,6 HF 1,6 HF is offline
.
Platinum Subscriber
 
Join Date: Apr 2007
Location: West Hollywood, CA
Posts: 1,653
Quote:
Originally Posted by Alfar7 View Post
Given the same size choke tube a factory stock 40mm DCOE will deliver marginally better drivability because of the smaller inside bore(36mm) of the thick walled "auxillary venturi housing" than a stock 45/48 DCOE which has only a thin wall ring (46mmID, yes 46mm) surrounding the "AV". This is a result of the air speed around the "AV", and effect on fuel delivery with throttle change.

However, the "45/48" will atomize the fuel delivered ( less accurately) at lower speeds more effectively with the same size choke tube. As well the "45/48" will allow a higher total CFM with the same choke tube size because of higher flow (less flow disruption actually) around the area of the butterfly & throttle shaft. The 48 being better.
It depends a bit on what choke size you're aiming for. If I'm looking to run 33mm chokes, I'll be better off with 40s than 45s or 48s. For one thing, you can't get 33mm chokes for a 48. For another, because of the issue of the step between the choke and the throttle plate, the manufacturer doesn't recommend going with a choke over about 80% of the barrel diameter (but, hey, they're just engineers; what do they know?). That means that a 32mm/33mm is about the practical limit for 40s, even though they’ll take 36mm. And even though 33mm are available for 45s, the larger step between the choke and the throttle plate is probably going to lose in increased turbulence anything that it might gain in increased volume.

And from a really practical standpoint, I already have the 40s...

[quote=Alfar7;502100] So, the simple solution to having more flow (cfm`s) and drivability becomes the true quest. (not intended to relegate "where`s the beer?" to a lesser status)
QUOTE]

I wish I understood what that meant. There’s apparently something very practical having to do with beer that I’m missing.
__________________
Ed
1970 Lancia Fulvia 1,6 HF

Last edited by 1,6 HF; 03-05-2008 at 10:23 AM.
Digg this Post!Add Post to del.icio.usBookmark Post in TechnoratiFurl this Post!
Reply With Quote
  #10 (permalink)  
Old 03-05-2008, 10:31 AM
Alfar7's Avatar
Alfar7 Alfar7 is offline
Richard Jemison
Platinum Subscriber
 
Join Date: Apr 2005
Location: Pensacola, Fl. U.S.A.
Posts: 933
Wink ?????????? M & E`s

? Is that your final answer?
__________________
Richard Jemison
RJR Racing
http://scuderiagiallo.com
"you don`t have to listen, but you won`t win the argument"!
"Nothing that I might suggest will be legal in California"
Digg this Post!Add Post to del.icio.usBookmark Post in TechnoratiFurl this Post!
Reply With Quote
  #11 (permalink)  
Old 03-05-2008, 10:48 AM
alfaparticle's Avatar
alfaparticle alfaparticle is offline
Senior Member
Platinum Subscriber
 
Join Date: Oct 2004
Location: Columbia SC
Posts: 1,331
For another, because of the issue of the step between the choke and the throttle plate, the manufacturer doesn't recommend going with a choke over about 80% of the barrel diameter (but, hey, they're just engineers; what do they know?). That means that a 32mm/33mm is about the practical limit for 40s, even though they’ll take 36mm. And even though 33mm are available for 45s, the larger step between the choke and the throttle plate is probably going to lose in increased turbulence anything that it might gain in increased volume.

If Weber don't recommend going over 33mm venturis in 40DCOE's, how come they manufacture and sell 34's and 36's?
__________________
Ed Prytherch
79 Spider Veloce
88 Milano Verde
88 Milano Verde
Digg this Post!Add Post to del.icio.usBookmark Post in TechnoratiFurl this Post!
Reply With Quote
  #12 (permalink)  
Old 03-05-2008, 08:52 PM
1,6 HF's Avatar
1,6 HF 1,6 HF is offline
.
Platinum Subscriber
 
Join Date: Apr 2007
Location: West Hollywood, CA
Posts: 1,653
Quote:
Originally Posted by Alfar7 View Post
? Is that your final answer?
Well, Regis, I'd like to phone a lifeline. Let's see what the manufacturer says.

Quote:
Originally Posted by alfaparticle View Post
If Weber don't recommend going over 33mm venturis in 40DCOE's, how come they manufacture and sell 34's and 36's?
Nobody ever claimed this was an exact science. If proof of that be needed, here are the available choke (main venturi) sizes for DCOEs:

40 DCOE: 24mm - 36mm
42 DCOE: 24mm - 34mm, except not 28mm
45 DCOE: 28mm - 40mm, except not 29mm or 31mm
48 DCOE: 40mm - 42mm

And here’s what Weber’s factory Tuning Manual says on the subject of chokes (USA edition, translated from the Italian; quoted in bold where printed in bold):
_____

1) Main or primary Venturi - Fig. 30

The main Venturi diameter – in this case, 29 mm – is referred to the narrowest internal section (throat) and is selected from the results of tests run on the engine. The diameter chosen may be:

greater, when maximum power at high rpm and maximum road speed are desired, or

smaller, when better pick-up is desired with a penalty on maximum power.

In fact, the task assigned to the main Venturi is to increase the vacuum acting on the carburetor main circuit in order to draw in and atomize the mixture; the consequence is, however, an increased resistance encountered by the flow through the carburetor. The sharper the passage section variations, the more evident are the effects of this resistence. The following relationship is thus used in calculations:

Main Venturi Diameter – barrel diameter x 0.7 ... 0.9.

The barrel diameter depends on engine and application specifications, and for this reason it will not be possible to give any detailed description here. However, as a preliminary selection critera, it will prove useful to refer to the Wever Catalog and Adjustment setting Tables where also other elements needed for a correct adjustment may be found.”
_____

In other words they don’t consider 80% of barrel diameter the absolute limit (I did say "about 80%"), but it’s at the middle of a fairly narrow 'optimum' range–from 70% to 90%. For DCOEs, this translates as follows:

40 DCOE: 28mm - 36mm (80% = 33mm)
42 DCOE: 29mm - 38mm (80% = 34mm)
45 DCOE: 32mm - 40mm (80% = 36mm)
48 DCOE: 34mm - 43mm (80% = 38mm)

Of course, if you compare this to the range of available chokes, there are some obvious contradictions. None of the available chokes exceed 90% of barrel diameter, but for 40s or 45s, they'll sell you chokes that go down to 60%, while for 48s, they'll only sell chokes between 83% and 87.5%.

So they're really telling you that you ought to be putting those 34mm and 36mm chokes into a 45 DCOE but, yes, they'll sell you 34mm and 36mm for 40 DCOEs, because they recognize that not everyone can afford to toss their carbs and buy larger ones just to move up a mm or two in choke size. As I said, it's not an exact science. And don't you just love it when the manufacturer's own technical manual says "it will not be possible to give any detailed description here."

In any case, for my 1.6L street application, I'm keeping the 40 DCOEs I bought it with (45s won't clear the hood anyway), and I'm dropping in a set of 33mm chokes to replace the 30mm ones it came with. And that's my final answer. At least until I decide to try 36mm...
__________________
Ed
1970 Lancia Fulvia 1,6 HF

Last edited by 1,6 HF; 03-05-2008 at 09:05 PM.
Digg this Post!Add Post to del.icio.usBookmark Post in TechnoratiFurl this Post!
Reply With Quote
  #13 (permalink)  
Old 03-05-2008, 10:28 PM
Alfar7's Avatar
Alfar7 Alfar7 is offline
Richard Jemison
Platinum Subscriber
 
Join Date: Apr 2005
Location: Pensacola, Fl. U.S.A.
Posts: 933
Time`s up M&E`s

Times Up. Approching bedtime. (and I might forget....
At least an Engineer was heard from!
(Alfaparticle be an "E")

And I agree with Ed.You can buy Choke Tubes from 30 to 42mm for the series. From where are all these "Weber fittment statements originating??
As for the step it can be converted to a taper or reduced to match the back of a reshaped and more productive venturi design..
(Check out this site on venturi shapes & pressures;
Ideal Fluid Flow and Pressure Distribution )
Now to the issue of making large bore Webers (45/48mmDCOEs) a more drivable carb.
First the auxillary venturi, which is a poor shapped part.
To start with these carbs generally come with 4.5 AVs. as they have 4.5mm long fuel delivery slots (5.0mm are available from importers for the race carbs not using slide in airhorns. But any of them can be built with thes "bandless" AVs.Then your bore around the AV is 48mm for more air flow volumn.)
The larger bore gets the larger AV due to reduced venturi effect of the large bore and this eases the flow of