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Old 05-10-2004, 08:07 PM
spider76 spider76 is offline
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Electrolytic rust removal

Saw a couple of posts on the Digest about electrolytic rust removal for smaller parts. Just exactly what is this process and how does it work? Has anyone here done it this way and are you pleased with the results?
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Old 03-28-2005, 01:56 AM
jbrown006 jbrown006 is offline
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Yes, I have used this procedure for small parts while restoring my 67 Duetto. Yes, I was pleased with the results.

From a Chemestry point of view, you are breaking apart the iron oxide molecules. For a more detailed description that is easy to read, check out http://antique-engines.com/electrol-details.asp

A few critical points about removing rust via electrolisys.

This process gives off hydrogen gas. DO THIS OUTSIDE... NO SMOKING, FLAMES OR SPARKS..

Also, it is critical that you hook up the battery charger properly. The negative goes to the part you are trying to remove rust from. the positive goes on the metal that is attracting rust. Get it backward and you have somethig that is even more rusty...

The final thing is that this is line of sight. This means that there has to be a direct path to the metal attracting rust. See the article http://antique-engines.com/electrol.asp on how to set it up. This means you must turn the part over to get the rust off the other side. It does not work like a chemical bath.

Good Luck

Oh, one good thing about removing rust this way is that the resultant water is fairly benign. The washing soda isn't very strong and there is rust in the water. Check your local laws, but you shold be able to pour it down the drain when you are finished.
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