
06-20-2007, 07:29 PM
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Location: Melbourne, Australia
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repair quotes.
Hi Everyone,
i'm not sure if anyone else is interested in comparing quotes for various repair jobs but i think i need some help. Ive had two quotes to fix my 75, 3.0 synchros, the first quote was 900, and he didnt say exactly what he was doing. i believe it was just to fix 2nd. another quote was for 2000, and i think that was to do 1st, 2nd, and 3rd synchros and sleeves. im not sure what i should be paying for these jobs. i thought 2000 was a bit steep. i have a bit of trouble downgearing into 2nd, but the car is at 280,000kms. being a uni student, money is in very short supply so every dollar saved is a dollar towards the next repair... 
does anyone have any idea what i should be paying, or where to go for another quote. i live in SE melbourne. At that amount of kms is it just better to replace the box? what would that cost or would it save in labour??
thanks for any help anyone can give, i really wanna enjoy driving the alfa, not get a sore shoulder out of it...
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06-20-2007, 09:53 PM
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Location: SALE Victoria Australia
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Brian,
Any chance you would be willing to do the job youself ? With a bit of care and patience it's relatively straightforward to change the 2nd gear synchro with the transmission still in the car. In fact, if the snchro isn't completely trashed, you can swap it with the one for 5th gear (I think its 5th) so you don't even need to buy parts.
__________________
[SIZE="1"][COLOR=Indigo][B]Beatle Bayly[/B][/COLOR]
[COLOR=Green]Sale, Victoria
Oztraya[/COLOR]
[SIZE="2"] [B]'92 164 auto[/B] - White[/SIZE]
'97 FZJ80 Landcruiser GXL - White (LPG auto)
[I][SIZE="1"]Past:
'79 116GTV
'76 116GT
'92 75TS
'76 116 Sedan
'67 Duetto
'83 GTV6
'66 Siuper[/SIZE][/SIZE][/I]
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06-21-2007, 02:06 AM
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For $2000 I think you'd be getting close to a full gearbox rebuild. I suspect that's what the second quote is for, whereas the first one may just have been to replace the 2nd synchro. Remember that a fair amount of labour is involved in removing and refitting the box, so while it's out of the car you may as well get it rebuilt.
A cheaper alternative may be to source another box, but a second hand box might not be any better than the one you have.
I'd suggest you get another quote, and ask for a price for a full rebuild. If you want details of another workshop, my mechanic is very good, and his prices are fair. He isn't the cheapest around, but he's honest and is very very experienced with all things Italian. Contact Michael at Ital Motors in Hawthorn on 9818 2597. Tell him you're a poor student and looking for a cost-effective solution!
And if you're not sure what the first 2 quotes are actually for, just go back and ask them to explain exactly what you'd be getting for the price. If they don't want to provide details of what they've quoted on, then they're dodgy!
__________________
'74 GTV 2000 - [COLOR="Blue"]LeMans Blue [/COLOR] 
'70 1750 Berlina - Biancospino. Project street and occassional track car
'74 2000 Berlina - parts car
'99 Seat Cordoba - [COLOR="Gray"]daily driver[/COLOR]
'95 Peugeot 306 S16 - gone, but not forgotten
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06-21-2007, 06:02 AM
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If I had the same problem (and I do!) and I was a uni student I'd just be learning how to double declutch. I've had no synchro on second or third for 3 years, it's only a problem when I'm hungover, and it means the missus is too scared to drive the car  Cheapest fix, and not that hard to learn. Plus, even if you get the synchros fixed, if you don't learn to do it, the problem will resurface eventually. (Don't quote me, but I've heard it can happen in 2 years!) I'm in South Yarra, happy to give a lesson.
You don't mention where you've been, possibly wisely. I can recommend Maranello Motors in Brunswick. Excellent service and work. Reasonably priced, but they're usually pretty busy, so can sometimes take a while. The old story:-Fast, good, cheap. Pick any two.
As above, mention you're a student, you might get lucky.
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06-21-2007, 07:37 AM
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ReAlfisted 3/06
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Join Date: Sep 2005
Location: Back in the garage
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IAP sells a remanufactured in Italy Alfa trans at $1,895. Part #37267. Includes shift housing but not bell housing. Core chg $550 if you don't have one to swap - must be rebuildable and not disassembled. Includes all new synchro rings, sleeves and bearings.
No affiliation.
EDIT: I see you're on the (way) other side of the pond so I would assume shipping is a killer.
__________________

1973 GTV - bought 3/06
1969 GTV - sold in '72, hope you're still OK.
"I've shot 630 elephants and 63 men, and I regret the elephants more." Arthur Jones.
Last edited by lowmileage; 06-21-2007 at 07:40 AM.
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06-23-2007, 04:12 AM
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hey,
thanks for all the great replies, i checked what my quotes were for, the 900 was just the 2nd gear, and the 2000 was just the 1st, 2nd and 3rd synchros and sleeves. i am in the process of getting used to the double clutching...
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06-23-2007, 04:15 AM
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a new problem has shown itself. when the car is warm, sometimes when i turn the key to ignition, nothing happens, it doesnt make a sound, but when i hold the key there for about 5 seconds it starts without hesitation. without jiggling the key or anything(i have a worn ignition barrel but i dont think that is related. any suggestions??
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06-23-2007, 05:55 AM
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I don't know what this is caused by, but i do remember reading about it the Milano/75 forums on this site. have a search through them, I gather it's a reasonably common problem.
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06-24-2007, 02:45 AM
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Welcome to the world of Alfa Romeo electrics!! It's called character :P
__________________
'74 GTV 2000 - [COLOR="Blue"]LeMans Blue [/COLOR] 
'70 1750 Berlina - Biancospino. Project street and occassional track car
'74 2000 Berlina - parts car
'99 Seat Cordoba - [COLOR="Gray"]daily driver[/COLOR]
'95 Peugeot 306 S16 - gone, but not forgotten
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06-24-2007, 03:55 AM
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Location: SALE Victoria Australia
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Quote:
Originally Posted by new alfa75 owne
a new problem has shown itself. when the car is warm, sometimes when i turn the key to ignition, nothing happens, it doesnt make a sound, but when i hold the key there for about 5 seconds it starts without hesitation. without jiggling the key or anything(i have a worn ignition barrel but i dont think that is related. any suggestions??
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Best to ask these types of questions over on the main Alfa 75 folder of the BB. You'll get a lot more responses there. Just need to filter out what applies to RHD cars, and what doesn't.
This site may come in handy. http://www.users.on.net/~craigf/
Craig is a whip on the Alfa 75TS electrics and has good knowledge of the rest of the range too.
__________________
[SIZE="1"][COLOR=Indigo][B]Beatle Bayly[/B][/COLOR]
[COLOR=Green]Sale, Victoria
Oztraya[/COLOR]
[SIZE="2"] [B]'92 164 auto[/B] - White[/SIZE]
'97 FZJ80 Landcruiser GXL - White (LPG auto)
[I][SIZE="1"]Past:
'79 116GTV
'76 116GT
'92 75TS
'76 116 Sedan
'67 Duetto
'83 GTV6
'66 Siuper[/SIZE][/SIZE][/I]
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06-24-2007, 06:59 AM
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Location: Adelaide South Australia
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Quote:
Originally Posted by beatle_bayly
Brian,
Any chance you would be willing to do the job youself ? With a bit of care and patience it's relatively straightforward to change the 2nd gear synchro with the transmission still in the car. In fact, if the snchro isn't completely trashed, you can swap it with the one for 5th gear (I think its 5th) so you don't even need to buy parts.
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I'd be very interested to know how to go about doing the job that way Beatle. My GTV needs the 2nd gear synchro fixed one day. I have rebuilt VW gearboxes in the past so I have had gearbox experience.
__________________
1988 75 3 litre, 1990 75 3 litre Potenziata, 1984 GTV 2000 (sold), 1992 Alfa 164 3 litre, 1990 Volvo 480 Turbo
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06-24-2007, 02:13 PM
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75/Milano manuals for all
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Join Date: Apr 2004
Location: Melbourne Australia
Posts: 1,623
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G'Day Brian,
Quote:
Originally Posted by new alfa75 owne
a new problem has shown itself. when the car is warm, sometimes when i turn the key to ignition, nothing happens, it doesnt make a sound, but when i hold the key there for about 5 seconds it starts without hesitation. without jiggling the key or anything(i have a worn ignition barrel but i dont think that is related. any suggestions??
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Sounds like the ignition switch, what happens if you do jiggle it?
Do a search for "ignition switch" in the "Milano/75" forum and you will find it's not uncommon.
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06-24-2007, 02:41 PM
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75/Milano manuals for all
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Join Date: Apr 2004
Location: Melbourne Australia
Posts: 1,623
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Quote:
Originally Posted by oz3litre
I'd be very interested to know how to go about doing the job that way Beatle. My GTV needs the 2nd gear synchro fixed one day.
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It's not hard to just do syncro's, unfortunately the best documented site seems to have died so I suggest searching the "Milano/75" forum for "syncro".
There is an awful lot of info on syncro's, dog gears and gear lightening on this BB. It's really worth reading.
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06-24-2007, 11:50 PM
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Location: sydney australia
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Quote:
Originally Posted by new alfa75 owne
a new problem has shown itself. when the car is warm, sometimes when i turn the key to ignition, nothing happens, it doesnt make a sound, but when i hold the key there for about 5 seconds it starts without hesitation. without jiggling the key or anything(i have a worn ignition barrel but i dont think that is related. any suggestions??
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Hey 75 owner.
I have the same problem with my 75.
Changed the ign switch and fixed the problem.
Robert
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06-25-2007, 12:06 AM
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Join Date: Jun 2007
Location: sydney australia
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Quote:
Originally Posted by new alfa75 owne
hey,
thanks for all the great replies, i checked what my quotes were for, the 900 was just the 2nd gear, and the 2000 was just the 1st, 2nd and 3rd synchros and sleeves. i am in the process of getting used to the double clutching...
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hey alfa 75 owner,
Is he also replaceing the dog teeth as well for $2000
If the sleeves are to be replaced,im sure the dog teeth will have to be replaced as well.
The hard part is removeing and refitting of the gearbox.While it is apart,its worth replaceing whats required= syncros,sliding hubs and dog teeth + seals (selector hub + input shaft seals).You can normally use 5th=reverse sliding hub on 1-2 or 3-4 gears.5th gear doesnt cop a hiding like 2nd + 3rd gears so you can swap them.And yes,dog teeth are available.
The gearbox syncros will last a lot longer and feel a lot better if u change all 3 parts (syncro,sliding hub + dog teeth),If required of corse.
Some gearbox specialists dont have access to the parts and just change the syncros only.If the sliding hub teeth are worn,so are the dog teeth.
I suppose you get what you pay for.
Sometimes the cost can get out of control cause while you are there,the de-dion bush ?,,tailshaft doughnuts,gearlever bushes,gearbox mounts etc.
Robert
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