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Seems to me the only thing you've left out of your overheating search is the radiator. Are you sure it's not clogged up with scale or other junk. I've had more than one radiator look perfectly good to the eye but inside there was enough junk to prevent good water flow or heat transfer. I typically run only aluminum heavy duty radiators that seem to transfer the heat better.
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Steve
1986 GTV6 with 3 liter conversion
No 2nd gear crunch.... yet.
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