
06-21-2008, 09:57 AM
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Lancia Thema
Hi guys,
you are my last resort as it looks like there is no Lancia Forum on the web. I have a 1991 Lancia thema which shares the floorplan and most of its components with the 164. My problem is with the A/C. The A/C has climate control. The compressor is working intermittently, and i am noticing this as you can hear the radiator fan going on and off with the compressor. I went to an A/C mechanic and still the car is not lowering the temperature enough to drive with closed windows in Malta. Any advice....the A/C mechanic hinted to bypass some temperature sensor. I read somewhere on this forum that the problem could be heat being passed to the dash core, how can i check this?
Your help would be greatly appreciated.
Thanks in advance.
Ryan
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06-21-2008, 12:05 PM
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Location: VB, VA
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Quote:
Originally Posted by Ryn079
Hi guys,
you are my last resort as it looks like there is no Lancia Forum on the web. I have a 1991 Lancia thema which shares the floorplan and most of its components with the 164. My problem is with the A/C. The A/C has climate control. The compressor is working intermittently, and i am noticing this as you can hear the radiator fan going on and off with the compressor. I went to an A/C mechanic and still the car is not lowering the temperature enough to drive with closed windows in Malta. Any advice....the A/C mechanic hinted to bypass some temperature sensor. I read somewhere on this forum that the problem could be heat being passed to the dash core, how can i check this?
Your help would be greatly appreciated.
Thanks in advance.
Ryan
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Assuming you have a Lancia Thema LS 3000 12v V6 engine, it looks like to me heater core hoses hook to elbow item 6 and to nipple on tube 1 since your coolant tank appears to be at right side of car instead of left side like the 164 according to parts CD.
If this is correct you need to disconnect heater hoses and run a new hose from item 6 to item 1 so engine coolant is cycled out of rear of head and back to water pump and radiator.
If you have a different model and engine let me know.
Also be sure item 12 air recirculation door is being closed by item 12 electric motor when max a/c desired and that rubber gasket on top of false firewall is installed and in good shape to keep engine heat from being sucked into recirculation opening when doo not clossed.
__________________
Ciao, Alfisto Steve
Virginia Beach, VA
AROC 164 Tech Advisor
sdpatchin@aroc-usa.org
http://www.aroc-usa.org/tech/index.asp
http://www.aroc-usa.org/
Daily drivers: USA models 91 Bianco 164B 5-speed ALFA 4ME, 91 Argento aka "Quik Silver" 164B ALFA 4US w/AT, 93 Rosso 164L 5-speed - semi-daily driver with issues.
164L Rescue projects: 91 Argento aka Non-QS, and organ donor 91 Nero 164L
"A day without an Alfa whine is like a day without sunshine"
Last edited by Alfisto Steve; 06-21-2008 at 12:14 PM.
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06-21-2008, 04:28 PM
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mine is a 1991 2.0 16v. I am sorry I did not mention it before. Thanks a lot for replying alfisto Steve .
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06-21-2008, 06:51 PM
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Quote:
Originally Posted by Ryn079
mine is a 1991 2.0 16v. I am sorry I did not mention it before. Thanks a lot for replying alfisto Steve .
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Don't have my Lancia Parts CD with me now so can't look up 4 cylinder engine hook up points but you should be able to find where heater hoses hook to engine.
__________________
Ciao, Alfisto Steve
Virginia Beach, VA
AROC 164 Tech Advisor
sdpatchin@aroc-usa.org
http://www.aroc-usa.org/tech/index.asp
http://www.aroc-usa.org/
Daily drivers: USA models 91 Bianco 164B 5-speed ALFA 4ME, 91 Argento aka "Quik Silver" 164B ALFA 4US w/AT, 93 Rosso 164L 5-speed - semi-daily driver with issues.
164L Rescue projects: 91 Argento aka Non-QS, and organ donor 91 Nero 164L
"A day without an Alfa whine is like a day without sunshine"
Last edited by Alfisto Steve; 06-21-2008 at 06:57 PM.
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06-21-2008, 10:23 PM
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Location: Los Angeles, CA
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Ryn079, you had no response at Viva Lancia? They have an English language forum with bulletin boards for every model, including the Thema.
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06-21-2008, 11:31 PM
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thanks to everyone. Will try the viva lancia forum.
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06-22-2008, 08:01 AM
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Location: New York
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Quote:
Originally Posted by Ryn079
mine is a 1991 2.0 16v.
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Given that, I wonder if perhaps your setup might be closer to the one found on the Saab 9000? Pure speculation on my part - just something else to consider.
Regardless, you really need to do some diagnosis and determine what the actual cause of the problem is. Based on what you've indicated, it doesn't sound like a "heat leakage" issue to me. Something is commanding the compressor to cycle off.
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Brad
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06-22-2008, 11:34 AM
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Quote:
Originally Posted by DPDISXR4Ti
Given that, I wonder if perhaps your setup might be closer to the one found on the Saab 9000? Pure speculation on my part - just something else to consider.
Regardless, you really need to do some diagnosis and determine what the actual cause of the problem is. Based on what you've indicated, it doesn't sound like a "heat leakage" issue to me. Something is commanding the compressor to cycle off.
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Saab 9000, Lancia Thema, 164 and pretty sure the Fiat Croma use same basic a/c system so to keep heat out of cockpit temp "stepper motor has to close air doors between blower motor and heater core and recirculation motor must close off outside air to evaporator box. If temp control not working and you can't fix it you will have to disconnect heater core hoses and reroute coolant out of engine. It recirculation motor not closing door in evaporator box you have to repair or cover opening to get max cooling.
__________________
Ciao, Alfisto Steve
Virginia Beach, VA
AROC 164 Tech Advisor
sdpatchin@aroc-usa.org
http://www.aroc-usa.org/tech/index.asp
http://www.aroc-usa.org/
Daily drivers: USA models 91 Bianco 164B 5-speed ALFA 4ME, 91 Argento aka "Quik Silver" 164B ALFA 4US w/AT, 93 Rosso 164L 5-speed - semi-daily driver with issues.
164L Rescue projects: 91 Argento aka Non-QS, and organ donor 91 Nero 164L
"A day without an Alfa whine is like a day without sunshine"
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06-22-2008, 11:23 PM
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Posts: 67
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Hey Guys,
thanks for all your help, really appreciated. Unfortunately, by the looks of it, the Viva LAncia forum is no match to your forum. I will try to post some pics later on maybe you can help me out.
Ryan
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06-23-2008, 06:59 AM
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HI Steve,
it looks like there are 3 problems with my Lancia Thema A/C.
1. There is a gap between the blower motor and the A/C evaporator in the firewall, should this be there?
2. All the servos work as i can hear them, all but the servo operated by the recirculation button, where is this servo situated please (i.e. the one that is actuated by the recirculation button)
3. The A/C compressor is cycling on and off, what and where does the compressor receive the signal to operate on or off? The fan radiator also cycles on and off with the compressor. I read somewhere that there is an extra thermostatic switch in the radiator which could be causing this. Could it be?
Thanks a lot for your help.
Ryan
Last edited by Ryn079; 06-23-2008 at 07:06 AM.
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06-23-2008, 07:26 AM
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Location: VB, VA
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Quote:
Originally Posted by Ryn079
HI Steve,
it looks like there are 3 problems with my Lancia Thema A/C.
1. There is a gap between the blower motor and the A/C evaporator in the firewall, should this be there?
2. All the servos work as i can hear them, all but the servo operated by the recirculation button, where is this servo situated please (i.e. the one that is actuated by the recirculation button)
3. The A/C compressor is cycling on and off, what and where does the compressor receive the signal to operate on or off? The fan radiator also cycles on and off with the compressor. I read somewhere that there is an extra thermostatic switch in the radiator which could be causing this. Could it be?
Thanks a lot for your help.
Ryan
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1. The rubber ring with foam insert must be missing. I wrap that space with wide black tar tape designed to seal off expansion tube capiliary from the heat when foam gone. In your case if both gone still wrap opening with some wide duct tape if you don't have tar tape.
2. Recirulation door motor (item 13 in my second pix above) is hidden under black plastic cover on corner of evaporator box under R/H corner of windshield. I guess you are saying door in evaporator box is staying open when button pushed on? I just had to change a bad door motor on my son's 164. You can have a bad switch in a/c panel too or wiring issue.
3. Thermal switch in radiator also controls low speed of cooling fan but trinary switch on end of a/c receiver dryer on top of evaporator box also turns fan on and off as freon pressure rises and falls. Trinary switch and frost switch can turn compressor clutch off if low or high pressure sensed in system or if evaporator starts to freeze.
__________________
Ciao, Alfisto Steve
Virginia Beach, VA
AROC 164 Tech Advisor
sdpatchin@aroc-usa.org
http://www.aroc-usa.org/tech/index.asp
http://www.aroc-usa.org/
Daily drivers: USA models 91 Bianco 164B 5-speed ALFA 4ME, 91 Argento aka "Quik Silver" 164B ALFA 4US w/AT, 93 Rosso 164L 5-speed - semi-daily driver with issues.
164L Rescue projects: 91 Argento aka Non-QS, and organ donor 91 Nero 164L
"A day without an Alfa whine is like a day without sunshine"
Last edited by Alfisto Steve; 06-23-2008 at 07:29 AM.
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06-23-2008, 09:12 AM
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Steve you are simply the best! Thanks for answering my questions. One last thing....were you the creator of the 164? It looks like you know everything about this car.
Nothing more to be said than a very big thank you!
Ryan
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06-24-2008, 11:19 AM
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Hi Guys,
i am attaching some photos of my Thema together with a picture of the heater core. Do you think that the white scaly stuff is the beginning of a leak?
A small update, all of the servo motors are ok so now i am left with the problem of the compressor engaging and disengaging intermittently. As per Steve's suggestions this could be either the trinary switch or the frost switch. How can i test these and can the frost switch be bypassed, or will it harm the system?
I had to dismantle the aircondition pipework to get the evaporator box out, what is the procedure when refilling with gas?
Thanks for all your help.
Ryan
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06-24-2008, 03:06 PM
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Registered User
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Join Date: Dec 2003
Location: VB, VA
Posts: 7,568
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Quote:
Originally Posted by Ryn079
Steve you are simply the best! Thanks for answering my questions. One last thing....were you the creator of the 164? It looks like you know everything about this car.
Nothing more to be said than a very big thank you!
Ryan
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No creator just a maintainer and rescue nut of the model. I have to keep my fleet going and hope I can pass along some of my repair/mod tricks to fellow Alfisti.
__________________
Ciao, Alfisto Steve
Virginia Beach, VA
AROC 164 Tech Advisor
sdpatchin@aroc-usa.org
http://www.aroc-usa.org/tech/index.asp
http://www.aroc-usa.org/
Daily drivers: USA models 91 Bianco 164B 5-speed ALFA 4ME, 91 Argento aka "Quik Silver" 164B ALFA 4US w/AT, 93 Rosso 164L 5-speed - semi-daily driver with issues.
164L Rescue projects: 91 Argento aka Non-QS, and organ donor 91 Nero 164L
"A day without an Alfa whine is like a day without sunshine"
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