
05-10-2008, 04:29 PM
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Location: Waukee, Iowa
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Thermostat Problems
My 91 164L has been running a bit warm the last few days so I parked it. Before driving it today I raised the hood to check fluids and found a small amount of antifreeze around the bronze/brass bolt head on top of the thermostat housing. I'm not sure what the purpose is for this bolt first of all. Does it sound like I just need a new thermostat? Do I use that same bolt on the new housing since they don't appear to come with one? Was it leaking around the bolt most likely because the sealant wasn't applied around the hole? Any help would be appreciated. Thanks.
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05-10-2008, 04:57 PM
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Quote:
Originally Posted by jfreelix
My 91 164L has been running a bit warm the last few days so I parked it. Before driving it today I raised the hood to check fluids and found a small amount of antifreeze around the bronze/brass bolt head on top of the thermostat housing. I'm not sure what the purpose is for this bolt first of all. Does it sound like I just need a new thermostat? Do I use that same bolt on the new housing since they don't appear to come with one? Was it leaking around the bolt most likely because the sealant wasn't applied around the hole? Any help would be appreciated. Thanks.
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That bronze bolt is the bleed screw used to bleed out any air thats trapped in the cooling system. If its leaking means maybe the washer between the bolt and thermostat housing has gone bad, if there is one. Maybe you can try to loosen it a little and see if any air escapes from it (make sure you dont drip any antifreeze on t-belt) and tighten it to specified torque specs. -Pavan
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05-10-2008, 05:09 PM
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Would this have any effect on operating temperatures going up?
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05-10-2008, 05:30 PM
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75/Milano manuals for all
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Location: Melbourne Australia
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Not really, and these thermostats tend to fail open which prevents the engine from reaching operating temp.
With the leak, do what Pavan said but anneal (soften) the copper washer by heating to cherry red and dumping it in a bucket of cold water.
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05-10-2008, 05:53 PM
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Quote:
Originally Posted by jfreelix
Would this have any effect on operating temperatures going up?
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If you have low running temperatures on freeway than normal and high temps in city driving than normal max, it indicates that thermostat has gone bad. If not, then the leak indicates that there isnt enough pressure in the cooling system to maintain its flow due to the leak. -Pavan
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05-10-2008, 07:24 PM
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I see. The temp goes straight to operating and stays there unless I'm driving slow or letting it idle, then the temp climbs to about the 200-210 range and returns to normal with faster driving. One thing is, when it gets hot I hear the fan really kick in but I don't notice it before...Alfista Steve just let me in on the fact that these things have a lower spped as well. I'm going to check that tomorrow. Hey, if the copper washer is missing, where do I get another? Is it something I can get at a hardware store? And is it the softness of the copper that forms the seal not neccessarily the diameter? Thanks all.
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05-10-2008, 08:03 PM
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Quote:
Originally Posted by jfreelix
I see. The temp goes straight to operating and stays there unless I'm driving slow or letting it idle, then the temp climbs to about the 200-210 range and returns to normal with faster driving. One thing is, when it gets hot I hear the fan really kick in but I don't notice it before...Alfista Steve just let me in on the fact that these things have a lower spped as well. I'm going to check that tomorrow. Hey, if the copper washer is missing, where do I get another? Is it something I can get at a hardware store? And is it the softness of the copper that forms the seal not neccessarily the diameter? Thanks all.
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Yes it does have 2 speed settings for radiator fan. Usually low speed kicks in (194F) before high speed (205F). Follow Steve's write up on troubleshooting cooling system fan here. I am not sure about copper washer though. -Pavan.
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05-11-2008, 09:41 PM
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210-212 is normal for these cars when in traffic, I had mine go to 225 and then I called Jason at Alfissimo to get a new sensor. Luckily I was in town and we installed it and not my high speed fan comes on at around 195 or so, cheap insurance when driving in the desert.
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Proud owner of the White Dragon (a.k.a. 1991 164L)
1989 Peugeout 405 MI16, 1980 Moto Morini 3 1/2 Sport
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05-11-2008, 10:18 PM
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I think my low speed fan resistor is bad and the crush washer below the thermostat bleeder screw is leaking ever so slightly. I have been told, correct me if I'm misinformed, that if pressure isn't maintained in the cooling system that it can lead to many problems including higher temps and a rough idle(which I had today for the first time). I did see some new switches available that will change the temp at which the fan engages, if this doesn't fix my problem I will try that next. You wouldn't know if these copper crush washers are at local car parts stores would you? Thanks all.
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05-12-2008, 04:25 AM
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Quote:
Originally Posted by jfreelix
I think my low speed fan resistor is bad and the crush washer below the thermostat bleeder screw is leaking ever so slightly. I have been told, correct me if I'm misinformed, that if pressure isn't maintained in the cooling system that it can lead to many problems including higher temps and a rough idle(which I had today for the first time). I did see some new switches available that will change the temp at which the fan engages, if this doesn't fix my problem I will try that next. You wouldn't know if these copper crush washers are at local car parts stores would you? Thanks all.
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Verify resistor bad by jumping blue and brown wires going to it together and see if fan will run on high when low speed relay energized by grounding black and brown wires together in connector that hooks to white and red wires coming from radiator thermal switch.
As for brass bleed plug washer 10280060 leaking on thermostat, brass plug 60506832 made be cracked.
New style resistor is 60609114 you may still have old style resistor installed.
Once you verify resistor good or bad if you need a new one I would order it and brass plug and sealing washer in case plug is cracked.
Use only a 14mm 6-point socket on plug when you try to tighten or remove so you don't damage flats on hex head.
Before you remove plug to change it or washer you need to drain down coolant first so you don't get coolant on timing belt.
You can drain it down just enough by removing radiator switch from radiator.remove the plastic cover next to headlight in front of air cleaner to access radiator switch on the 91-93 12v 164.
Other wise you need to loosen lower radiator hose.
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Ciao, Alfisto Steve
Virginia Beach, VA
AROC 164 Tech Advisor
sdpatchin@aroc-usa.org
http://www.aroc-usa.org/tech/index.asp
http://www.aroc-usa.org/
Daily drivers: USA models 91 Bianco 164B 5-speed ALFA 4ME, 91 Argento aka "Quik Silver" 164B ALFA 4US w/AT, 93 Rosso 164L 5-speed - semi-daily driver with issues.
164L Rescue projects: 91 Argento aka Non-QS, and organ donor 91 Nero 164L
"A day without an Alfa whine is like a day without sunshine"
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05-13-2008, 10:42 AM
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OK, the fan is working properly at both low and high speeds. The bleeder plug is no longer leaking, for some reason. I ordered a new one just in case from International Auto Parts. They said I could get the crush washer from any parts store, is that right? The temp is still getting up around 212-215 range and it has been a fairly cool 60's and 70's. It does cool back down to about the 185 I'm used to once I get up to around 50mph for a while. The water pump was replaced by PO about 15,000 miles ago. I'm going to check the coolant to make sure it is a good mix but I don't know what to do after that. Is this just normal on these cars? Thanks.
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05-13-2008, 01:11 PM
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212.5F is defined as second tick mark above 175. Running there or below that mark in traffic is OK as long as fan works correctly.
210F is optimum for modern day vehicles.
Since thermal switch in radiator works between 198F Low and 206 +/- 3 High and it is a long way from thermostat and temp sender engine will run about 210 in traffic and maybe a little cooler on highway about 193F first tick mark past 175.
__________________
Ciao, Alfisto Steve
Virginia Beach, VA
AROC 164 Tech Advisor
sdpatchin@aroc-usa.org
http://www.aroc-usa.org/tech/index.asp
http://www.aroc-usa.org/
Daily drivers: USA models 91 Bianco 164B 5-speed ALFA 4ME, 91 Argento aka "Quik Silver" 164B ALFA 4US w/AT, 93 Rosso 164L 5-speed - semi-daily driver with issues.
164L Rescue projects: 91 Argento aka Non-QS, and organ donor 91 Nero 164L
"A day without an Alfa whine is like a day without sunshine"
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05-13-2008, 01:20 PM
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Good deal. I appreciate everyone's help. That's a real load off, Steve. I was just worried since it hadn't risen to that temperature in the first month I've owned it.
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05-13-2008, 01:26 PM
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Quote:
Originally Posted by jfreelix
Good deal. I appreciate everyone's help. That's a real load off, Steve. I was just worried since it hadn't risen to that temperature in the first month I've owned it.
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Well then plan on a new thermostat before next winter or it will run to cold as thermostat not shutting fully off when cold. Common issue with these cars.
__________________
Ciao, Alfisto Steve
Virginia Beach, VA
AROC 164 Tech Advisor
sdpatchin@aroc-usa.org
http://www.aroc-usa.org/tech/index.asp
http://www.aroc-usa.org/
Daily drivers: USA models 91 Bianco 164B 5-speed ALFA 4ME, 91 Argento aka "Quik Silver" 164B ALFA 4US w/AT, 93 Rosso 164L 5-speed - semi-daily driver with issues.
164L Rescue projects: 91 Argento aka Non-QS, and organ donor 91 Nero 164L
"A day without an Alfa whine is like a day without sunshine"
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05-14-2008, 07:10 AM
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I will, Thanks alot Steve.
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