Starter replacement - Alfa Romeo Bulletin Board & Forums

  #1 (permalink)  
Old 12-21-2010, 09:26 PM
Registered User
 
Join Date: Mar 2006
Location: Elburn,Il
Posts: 204
Starter replacement

I have to replace the starter on the "L" and would like to know what has to be removed in order to do the job. I have already gotten a rebuilt unit thru Abvance (Worldwide) and would appreciate any tips or suggestions before I start. Any threads detailing this would be appreciated. I know it's not going to be fun but since the drive nolonger engages and all I get is a spinning starter motor it will have to be done. It only lasted 135K and 18 years.
__________________
'85 Spider Grad. driver '85 Spider Veloce - rescue
'91 164L green - parts '93 164L red - daily driver (good weather) '91 164S
Digg this Post!Add Post to del.icio.usBookmark Post in TechnoratiFurl this Post!
Reply With Quote
Sponsored Links
Advertisement
 
  #2 (permalink)  
Old 12-22-2010, 01:19 AM
AlexGS's Avatar
Senior Member
Gold Subscriber
 
Join Date: Sep 2005
Location: Hamilton, NZ
Posts: 1,737
Send a message via MSN to AlexGS
Manual or auto?

On my manual-transmission 164 I managed to unbolt the starter from the gearbox without removing the rear exhaust manifold. However, I was taking the gearbox off, and so I didn't need to actually remove the starter from the engine bay. I think that since you do, you might be better to take the exhaust manifold off (though you could try without first and see if you can get the starter out). The manifold is a ***** to refit - needs three new copper gaskets and each is located on only one stud, so very difficult to keep them lined up while you get the bolts in (the heatshield is in the way).

The infamous starter top bolt can actually be dealt with by removing the left wheel and, from under the car, reach up with your left hand around the gearbox to guide the socket onto the bolt with your fingertips. Worked for me. The socket should be on several long extensions so the ratchet handle is able to swing somewhere beside the exhaust manifold. I used 1/4" extensions and socket, with a reducer from a 3/8" ratchet.

After I'd refitted the manifold three times it eventually stopped leaking - nearly - and I think that is a worse job than the starter removal itself.

-Alex
__________________
'03 Stilo Abarth Selespeed, '02 Spider V6, '88 Uno Turbo
Digg this Post!Add Post to del.icio.usBookmark Post in TechnoratiFurl this Post!
Reply With Quote
  #3 (permalink)  
Old 12-22-2010, 01:22 AM
AlexGS's Avatar
Senior Member
Gold Subscriber
 
Join Date: Sep 2005
Location: Hamilton, NZ
Posts: 1,737
Send a message via MSN to AlexGS
The asterisks have replaced a word beginning with B that describes a cantankerous, obstinant, recalcitrant, and peversely determinedly difficult item.

-Alex
__________________
'03 Stilo Abarth Selespeed, '02 Spider V6, '88 Uno Turbo
Digg this Post!Add Post to del.icio.usBookmark Post in TechnoratiFurl this Post!
Reply With Quote
  #4 (permalink)  
Old 12-22-2010, 04:24 AM
Alfisto Steve's Avatar
Moderator
Platinum SubscriberModerator
 
Join Date: Dec 2003
Location: VB, VA
Posts: 17,740
Quote:
Originally Posted by AlexGS View Post
The asterisks have replaced a word beginning with B that describes a cantankerous, obstinant, recalcitrant, and peversely determinedly difficult item.

-Alex
And besides that is is just a royal PITA to remove and install.

As for top starter bolt here is how I install it: http://www.alfabb.com/bb/forums/164-...ick-164-a.html
__________________
Ciao, Alfisto Steve
Virginia Beach, VA
AROC 164 Tech Advisor
s.patchin@aroc-usa.org
http://www.aroc-usa.org/

Daily drivers: USA models - 91 164L w/AT "Black Beauty I" ALFA4ME; 91 164S Black Beauty II ALFALFA

In 230,000 mile Rehab MY91 "Bianco" 164B 5-speed [My Originale], ALFISTO

Daughter's current ride: Her Granddads 2002 Ford Taurus

Current Car hauler and Parts chaser : 2000 Dodge Ram PU 5.2L V-8

"A day without an Alfa whine is like a day without sunshine"

Last edited by Alfisto Steve; 12-22-2010 at 04:40 AM.
Digg this Post!Add Post to del.icio.usBookmark Post in TechnoratiFurl this Post!
Reply With Quote
Reply

Thread Tools
Display Modes

Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is Off
Trackbacks are Off
Pingbacks are Off
Refbacks are Off










Powered by vBulletin® Version 3.8.7
Copyright ©2000 - 2013, vBulletin Solutions, Inc.
Copyright 2002-2011 AlfaBB.com All Rights Reserved.



SEO by vBSEO 3.3.2