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Old 06-06-2009, 06:24 PM
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1995 24V - Lucas or Girling Calipers or both?

Just unpacked the front calipers I purchased from IAP. One is Lucas and one is Girling. Is this like the usual Alfa practice of using whatever was on the shelf or is one caliper wrong? CarDisc manual indicates brakes are Girling! The two parts look like the mountings, etc are the same, but other parts of the calipers have different shapes. Are these interchangable or does one need to be sent back?

Want to know before I paint them.

Thanks!
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Old 06-06-2009, 06:28 PM
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Quote:
Originally Posted by peglegtom View Post
Just unpacked the front calipers I purchased from IAP. One is Lucas and one is Girling. Is this like the usual Alfa practice of using whatever was on the shelf or is one caliper wrong? CarDisc manual indicates brakes are Girling! The two parts look like the mountings, etc are the same, but other parts of the calipers have different shapes. Are these interchangable or does one need to be sent back?

Want to know before I paint them.

Thanks!
1994-1995 have Lucas 57mm piston calipers. They should say 57 on the caliper.
This is not something that is common.
I bet they sent you a Lucas 57mm and Girling 54mm from 91-93 models.

Lucas and girling are the same company (Lucas/Girling) now but Lucas is stamped on all 94-95 calipers (fronts).

You did pull off 2 front Lucas calipers, correct? Then that is what should be replaced. Check the number on top of caliper where the piston is, should say 54 or 57mm, you want 57mm

All rears are 38mm girling

Jason
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Old 06-06-2009, 06:50 PM
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Jason, You're Correct as Usual

Girling front is a 54, Lucas Front is a 57.

Looks like IAP gets a nasty call on Monday.

Thanks!
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(2) 67 Duettos (currently being made into one decent driver)
97 Ford Taurus SHO (my daily driver)
99 Jeep Grand Cherokee (need something to haul the boat).
And a new Nero & tan 95 164 Quadafilorio as a second daily driver (at least in the summer!)
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Old 06-06-2009, 06:54 PM
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Haven't pulled the Old Calipers Yet to Check

Fortunately. At least I can continue to drive the car while this snafu is fixed.
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97 Ford Taurus SHO (my daily driver)
99 Jeep Grand Cherokee (need something to haul the boat).
And a new Nero & tan 95 164 Quadafilorio as a second daily driver (at least in the summer!)
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Old 06-08-2009, 07:53 PM
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Called IAP Today

The first person I talked to indicated that all 164 front calipers are the same and they only list 1991-1995, but if you check their website, they have separate part numbers for 1991-1993 12V cars and 1994-95 24V cars as it should be. He indicated that I should send back Girling 54 mm caliper and they would credit me.

Called back to check if they had any 57 mm front calipers in stock. Talked to another person. Told him my story, he also indicated that he thought all 164 front calipers were the same. Asked him to check to see if they had any 57 mm front calipers in stock. The came back and indicated that they have a Girling 57mm that they will ship to me. I specifically asked him to verify that it was a 57 mm piston and he confirmed that it was. Will charge me for another caliper and core charge, which will be refunded when I send the wrong one back.

I'll keep you informed regarding of what I receive.
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(2) 67 Duettos (currently being made into one decent driver)
97 Ford Taurus SHO (my daily driver)
99 Jeep Grand Cherokee (need something to haul the boat).
And a new Nero & tan 95 164 Quadafilorio as a second daily driver (at least in the summer!)
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Old 06-08-2009, 08:31 PM
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Quote:
Originally Posted by peglegtom View Post
The first person I talked to indicated that all 164 front calipers are the same and they only list 1991-1995, but if you check their website, they have separate part numbers for 1991-1993 12V cars and 1994-95 24V cars as it should be. He indicated that I should send back Girling 54 mm caliper and they would credit me.

Called back to check if they had any 57 mm front calipers in stock. Talked to another person. Told him my story, he also indicated that he thought all 164 front calipers were the same. Asked him to check to see if they had any 57 mm front calipers in stock. The came back and indicated that they have a Girling 57mm that they will ship to me. I specifically asked him to verify that it was a 57 mm piston and he confirmed that it was. Will charge me for another caliper and core charge, which will be refunded when I send the wrong one back.

I'll keep you informed regarding of what I receive.
This is why I tell people to not deal with them, they do not know what they are talking about 99% of the time.

Now the question is did they send you both of the same side or are you going to get the actual opposite side.
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Old 06-09-2009, 06:47 AM
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Quote:
Originally Posted by peglegtom View Post
The first person I talked to indicated that all 164 front calipers are the same and they only list 1991-1995, but if you check their website, they have separate part numbers for 1991-1993 12V cars and 1994-95 24V cars as it should be. He indicated that I should send back Girling 54 mm caliper and they would credit me.

Called back to check if they had any 57 mm front calipers in stock. Talked to another person. Told him my story, he also indicated that he thought all 164 front calipers were the same. Asked him to check to see if they had any 57 mm front calipers in stock. The came back and indicated that they have a Girling 57mm that they will ship to me. I specifically asked him to verify that it was a 57 mm piston and he confirmed that it was. Will charge me for another caliper and core charge, which will be refunded when I send the wrong one back.

I'll keep you informed regarding of what I receive.
I don't doubt Jason on thr 57 vs 54 mm piston size but as to your comment they list different item numbers on their web site I don't see that.

When I look on IAP web site and in catalog I see the same numbers 05293/05294 for 91-95 front calipers and same repair kit 06517 for both, too.

I know now Lucas and Girling are the same company but my 91 has Girling on caliper and Myron/s has Lucas on his 95 so companies must have merged after that.

I wonder how much mismatch in braking force 57 vs 54 mm piston size will give?

Now front rotors do have different item numbers 06027 91 and 06034 94-95.
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Old 06-09-2009, 09:38 AM
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Quote:
Originally Posted by Alfisto Steve View Post
I don't doubt Jason on thr 57 vs 54 mm piston size but as to your comment they list different item numbers on their web site I don't see that.

When I look on IAP web site and in catalog I see the same numbers 05293/05294 for 91-95 front calipers and same repair kit 06517 for both, too.

I know now Lucas and Girling are the same company but my 91 has Girling on caliper and Myron/s has Lucas on his 95 so companies must have merged after that.

I wonder how much mismatch in braking force 57 vs 54 mm piston size will give?

Now front rotors do have different item numbers 06027 91 and 06034 94-95.
Should be fairly significant force difference even using the large dual booster from the 24V. Approx: 11% greater force placed on the rotors. The 54mm are just slightly weaker but don't get me wrong they are not bad. If I were to keep the 54mm for my old 12V, I would use the later 12V calipers from the 92-93 models. They are much stiffer construction which means they will not flex or vibrate as much like older calipers, Although still 54mm. I had a picture of the 54mm piston next to the 57mm piston it was a big difference.
57mm makes a big difference. This was all discussed in my brake upgrade post so I won't go into it.
Alfa should have used a 42mm rear though with the 1994-1995 instead of keeping the 38mm. Same as on VW's. They all use 42mm, almost identical caliper on the rear. Same size fronts and rotors close to the same, they stop on a dime with a smaller booster and are similar in weights.

I also have both rebuild kits for the 2 calipers. They are not the same.

Saab 9000 did the same thing with abs and non abs cars with ATE calipers, ABS had 57mm and non had 54mm.

I think they joined around 1996 to become Lucas/Girling.

Jason
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Last edited by Alfissimo Int.; 06-09-2009 at 01:28 PM.
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Old 06-09-2009, 06:02 PM
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Here's a photo of my recent rebuilds. They are off a 94 LS , the rears are the same for all the 164's. The caliper mount bracket say's LUCAS on the other side.

They were rusted to the point that the pads were fixed in place.
The front were being used exclusively and did a good job with braking.

Now these rebuilds are coated with Eastwoods Crystal Diamond extreme clear, impervious to brake fluid and can take heat up to 600 degrees F. Hopefully they will not rust as fast.
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Old 06-09-2009, 06:52 PM
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Quote:
Originally Posted by multicam View Post
Here's a photo of my recent rebuilds. They are off a 94 LS , the rears are the same for all the 164's. The caliper mount bracket say's LUCAS on the other side.

They were rusted to the point that the pads were fixed in place.
The front were being used exclusively and did a good job with braking.

Now these rebuilds are coated with Eastwoods Crystal Diamond extreme clear, impervious to brake fluid and can take heat up to 600 degrees F. Hopefully they will not rust as fast.
All rears on the 164s 1991-1995 are Girling 38mm

Fronts on 1994-1995 are Lucas 57mm
Fronts on 1991-1993 are Girling 54mm (2 types, early and late)
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